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9/12  Lithium batteries
             of  100mAh, both  under  the  rated  load.  The  energy   extensive storage beyond 55°C is discouraged. Crimp
             density is 180-300 W Wdm3 and 132 Whkg. The cells   sealed  batteries  can  be  operated  between  -20  and
             are 29.08 mm in diameter, 25-50  mm thick and weigh   70"C, whilst more recently produced laser sealed bat-
             6-8g.  The  operational  temperature range  is  -29  to   teries  can  be  operated  between  -40  and  85°C. The
             +49T and they have a projected storage capability at   system will work between 50  and  -2O"C,  subject to
             23°C of more than 20 years.                  derating  at low  temperature. In  some  designs, up  to
               Development  work  carried  out  by  Honeywell  has   70% of the rated capacity is delivered at -20°C.  Prop-
             shown  that  although  a  solution  of  lithium  hexaflu-   erties include good storage life and the ability to supply
             oroarsenate dissolved in methyl formate at a concen-   both pulse loads and very low currents. This combina-
             tration of 2 movl is one of the most conductive organic   tion  matches the  requirements  for many  applications
             electrolyte  solutions  known,  at  high  temperatures  it   incorporating microprocessors,
             decomposes to produce gases including carbon monox-   Table 9.8  compares  the  energy  density  of  Dura-
             ide and dimethyl ether. This instability becomes appar-   cell lithium-manganese  dioxide button and cylindrical
              ent in active cells through case swelling caused by  a   cells  with  those  of  conventional  mercury-zinc,  sil-
             rise in internal pressure, which is often accompanied   ver-zinc  and  zinc-alkaline  manganese  dioxide  and
             by self-discharge due to cell distortion. In reserve cells   carbon-zinc  cells.
              instability becomes evident by  premature cell activa-
             tion caused by rupture of the glass electrolyte ampoule.   Table 9.8  Comparison of energy density of lithium-manganese
               As  a result  of  their investigation work, Honeywell   dioxide cells with conventional types
              concluded  that  electrolyte  decomposition  at  elevated
              operating  temperatures  in  lithium-vanadium  pentox-   Cell type       Energy density
              ide  cells  could  be  considerably  reduced  if  the  elec-           Wh/dm3   Whkg
              trolyte were made basic. Thus an electrolyte with the
              composition  2  M  lithium  hexafluoroarsenate (LiAsF6)   Button cells (low-rate, C1200 rate)
              plus 0.4 M lithium borofluoride (LiBF4) is now used in
              these cells.                                  LiMnOz                     610     225
                                                            ZnHgO                      425      92
                                                            ZnAgO                      535     135
              9.5  Lithium-manganese dioxide              Cylindrical cells, N  size (moderate-rate, 100 mA discharge)
              primary batteries                             LiMnOz                     400     215

              More than  80% of  all lithium batteries produced  are   Zinc-alkaline  manganese dioxide   180   63
                                                                                                32
                                                                                        60
                                                            Carbon-zinc
              of  the lithium-manganese  dioxide type.
               This  is  claimed  to  be  a  reliable  high-energy
              miniature  power  source  with  a  long  shelf  life  and
              good  low-temperature  performance,  which  is  safe,   Lithium-manganese  dioxide cells are manufactured
              leakproof and non-corrosive. The lithium-manganese   in  a variety of  button  cell  and cylindrical cell forms
              dioxide battery  is  a  3V system combining a  lithium   ranging in capacity from 30 to 1400 mA. Larger capac-
              anode and a manganese dioxide cathode in  a lithium   ities  are under development by  Duracell. Ratings are
              perchlorate  electrolyte.  The  electrolyte  is  dissolved   C/200h  rate  for  low-rate  cells,  and  C/30h  rate  for
              in  an  organic  solvent  (a  mixture  of  propylene   high-rate and cylindrical cells. In some instances, inter-
              carbonate  and  dimethoxyethane),  and  the  system  is   changeability  with  other battery  systems is provided
              completely non-aqueous. The problem of gas evolution   by  doubling the  size of  the  cell to  accommodate the
              due  to  dissociation  of  water  has  now  been  solved   3V output  of  the  lithium-manganese  dioxide  cell
              and  lithium-manganese  dioxide  cells  will  not  bulge   compared  to  the  1.5 V  of  the  conventional  primary
              during  storage or under normal operating conditions.   cell.  Performance  Characteristics  are  summarized in
              The  system  offers  a  stable  voltage,  starting  at   Table 9.9.  These  cells  exhibit  no  gassing  or  pres-
              approximately  3.3 V,  and  may  be  considered  fully   sure development in service and are therefore intrinsi-
              discharged at a cut-off voltage of 2 V. The high voltage   cally safe.
              is supported by the high energy density associated with
              lithium, making the system attractive as a substitute for   9.6  Lithium-copper  oxide primary
              high-energy silver oxide in 3 V and 6 V photographic   batteries
              applications. The energy output of the lithium cell is
              up to ten times that of a zinc alkaline cell.   SAFT supply this type of battery. The particular advan-
                Lithium-manganese  dioxide  batteries  are  suitable   tages  claimed  for lithium-copper  oxide batteries  are
              for loads ranging from a few microamps to a few tens   long operating life, long shelf life (up to 10 years pro-
              of milliamps, with potential for upward extension. The   jected) and high operating temperature (tested between
              cells may be stored for up to 6 years at room tempera-   -20  and  +5OoC). Volumetric  capacity  (Ah/dm3) is
              ture and still retain 85% of the original capacity. Tem-   750 compared with 300 for alkaline manganese diox-
              perature excursions to 70°C are permissible, although   ide, 400 for mercury-zinc  and 500 for lithium-sulphur
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