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W4  Guidelines to battery selection

           Table 2.1  Energy densities of primary batteries in order of increasing W h/kg energy density
           Battery system              Open circuit   On-load     Practical energy dens&   Operating
                                       voltage per   voltage per                        temperature
                                        cell (V)     cell (V)    wmg        w wdm3         (" C)
           Thermal cells              *2.30-3.00       -         10-30         -
                                      +2.70         2.20-2.60    1-9         2.4-18     -54  to 93
           Water-activated cuprous chloride   1.50-1.60   1.20- 1.40   11-110   18-213   -45  to 93
           Mercury-cadmium             0.90         0.75         22          73         -40  to 70
           Water-activated silver chloride   1.60-1.70   1.20- 1 so   22-155   43-305    -45  to 93
           Carbon-zinc                 1.5          1.2          55-77       120-152     -1  to 54
           Alkaline manganese          1.5          1.25         66-99       122-268    -30  to 54
           Mercury- cadmium-bismuth    1.17            -         17          201         -20  to 90
           Zinc chloride               1.5          1.2          88          183        -18  to 71
           Manganese dioxide-magnesium   * 1.90-2.00   1.50- 1.55   90-110   120-130        -
             perchlorate (reserve)     1.85-2.70    1.35- 1.60   44-110      60-180      -40  to 74
           Mercury -zinc               1.35         1.25         99-123      300-500    -20  to 54
           Magnesium-organic  electrolyte   2.70-3.00   1.70-2.70   133-330   430-610   -54  to 74
           Silver-zinc  (monovalent)   *1.6         1.5          110-126     400-550     -40  to 54
                                      + 1.85        1.30-1.55    110-267     215-915       0 to 54
           Lithium-iodine              2.80            -         200         530            -
           Zinc-air                   * 1.40        1.20         > 220       180-900        -
                                       1.40- 1.50   1.2- 1.30    155-330     180-490     -29  to 52
                                                                             420
           Lithium-sulphur  dioxide    2.90         2.15         260-330     660  }      -40  to 60
           Lithium-vanadium  pentoxide   3.4        2.4          264                     -54  to 60
           Lithium-thionyl  chloride   3.60         3.20-3.40    2660       1080
            "+Data from different sources

            electrolytes. These comprise, basically, three types of   Frequently, the practical or commercial energy den-
           battery,  the  lithiun; -sulphur  dioxide,  lithium-vana-   sity of a battery is between one-half and one-third of the
            dium  pentoxide  and  lithium-thionyl  chloride  types,   theoretical value, and this factor must be very carefully
            with energy densities, respectively, of 260-300  W h/kg   taken into account when selecting a type of battery.
            (420 W h/dm3), 264 W h/kg  (660 W h/dm3) and greater   As  previously  mentioned,  energy  density  can  be
            than  660Whkg  (1080Wh/dm3).  An  example  of   expressed in two ways; W hkg and W h/dm3. It would
            a  high  energy  density  specialist  battery  is  the   be  expected,  therefore,  that  there  would  exist  an
            lithium-iodine  system  with  a  gravimetric  energy   approximate relationship between these two quantities,
            density of 200 W h/kg  (530 W h/dm3).       provided  that  the  mean  density  did  not  vary  too
             Mechanically  rechargeable  zinc-air  batteries  can   much  from  one battery  type  to  another. That  this  is
            give  twice  the  energy  density  of  carbon-zinc  types   indeed  so  is  shown  by  examination  of  Figures 2.2
            of  cell  currently  in  production.  Energy  densities  up   and 2.3 in  which Whkg is plotted against Wh/dm3.
            to  220Whkg  are  well  within  the  capability  of  this   With  some  notable  exceptions,  e.g.  lithium-thionyl
            system, compared  with  the  55-77 W h/kg  obtainable   chloride  (Figure 2.2)  a  reasonably  smooth  plot  is
            from carbon-zinc  types of primary cell.    obtained  which  suggests  that  the  mean  densities
             Care is required in interpreting energy density data   (W hkg)(W h/dm3) of the various types of battery are
            supplied to users by battery manufacturers. The figure   in the range 2.0-3.2g/cm3.
            of least value to the user is the theoretical energy den-   It  will  be  appreciated,  however,  that  high  energy
            sity of the cell reaction involved. This figure takes into   density  is  only  one  of  the  parameters  which  must
            account  only  the  weight  of  the  active  materials  and   be taken into consideration when selecting a primary
            ignores  the  weight  of  the  cell  construction materials   battery for a particular application. For example, great
            (containers, terminals, separators). Others might pub-   improvements  in  operation  at  low  temperature  have
            lish energy densities for single cells, which is of more   also been  achieved during the  1970s. In  this  context
            value. When cells  are made up into batteries, further   manganese dioxide-magnesium  perchlorate cells have
            components contribute weight but not electrical energy   excellent operating characteristics at -40°C  with little
            to the battery and this further complicates the interpre-   loss  of  capacity, even  though this  type  of  cell has  a
            tation of  energy density data. These factors need to he   lower energy density than alternative new types of cell
            taken  into  account when  determining  energy density   now available.
            data  for  the  same type  of  cell  supplied  by  different   Operating  temperature  ranges  for  various  types
            types of  cell now available.               of  primary  battery  are  listed  in  Table 2.1.  The
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