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366                          M. FONTE ET AL.


             MATERIAL AND EXPERIMENTAL PROCEDURES

             The chemical composition of A1 7049 alloy is shown in Table 1. This material is essentially
             similar to the 7075  alloy, but  is more susceptible to corrosion fatigue due to a higher Zn
             content (7.1% instead of 5.1-6.1%). The specimens were obtained from a cold rolled sheet of
             a 7049 aluminium alloy with 10 mm thickness.
               The 10 mm thick sheets were underaged (UA) and overaged (OA) such that approximately
             the  same yield  strengths resulted. The overaged heat  treatment was  the  standard temper
             treatment (T7351), and the UA treatment was carefully done to match the OA yield strength.
             The heat treatments are shown in Table 2.


                 Table 1. Composition (wt pct) of 7049 aluminium alloy plate material

                   Zn  Mg    Cu    Cr   Fe   Si   Mn     Ti    Ga    Zr    A1
                   7.1  2.8   1.7   0.06   0.3   0.1   0.06   0.05   0.01   0.1   Bal.


                 Table 2. Heat treatment properties of the AI 7049 alloy

                 Solution heat treatment        470W 45mid water quench
                 Temper              overage (OA)            underage (UA)
                                                             liquid nitrogedl 5 min
                                     T735 1  : 107 "C/8  hours   +SO  "C/lOmin
                                          + 163 "C I65 hours   + 117 'CY90  min




                 Table 3. Room temperature mechanical properties of 7049 aluminium alloy
                     alloy/   yield strength   UTS   elongation   area   kc
                    temper    (MPa) Rp 0..2   (MPa)   %     reduction   (MPaJm)
                   7049-UA       445       578      17.2     I9  %       ---
                   7049-OA       44 1      497      8.8      23 %       32.0


               The mechanical properties of the two materials are listed in Table 3. Their yield strengths
             are identical (440 MPa); the  tensile  strength of  the  UA  material  is  16% higher and  its
             ductility is  100% higher. The underaged material contains extremely fine GP zones and q'
             intermetallic precipitates, whereas the overaged structure contains predominantly coarse q as
             well  as q'  precipitates. The 7049-UA and 7049-OA are two materials exhibiting the same
             crystallographic texture and grain morphology, but  differing in precipitate microstructure.
             Any difference in the mechanical behaviour of 7049-UA and 7049-OA can then be attributed
             to these different precipitate microstructures. The UA alloy specimens were stored at -20  "C
             prior to fatigue testing to prevent further room temperature aging.
               After  the  heat  treatments,  62.5~60~10 mm  compact  tension  (CT)  specimens  were
             machined, and notches were introduced parallel to the longitudinal direction so that  crack
             propagation took place in the rolling direction.
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