Page 84 - Budgeting for Managers
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                                                                         Monitor
                                                                                  Keyboard
                                  Materials needed per unit
                                                                  1
                                                                            1
                                                                                      1
                                  Total production needs (units
                                    times production needs)  Creating a Production Budget 55,000 67
                                                                          55,000
                                                                55,000
                                  Less in-progress inventory      0         0         0
                                  Add: desired ending inventory  10,000   10,000    10,000
                                    Total direct materials needed  65,000  65,000   65,000
                                  Less: beginning inventory materials  2,000  3,000  1,500
                                  Direct materials to be purchased  63,000  62,000  63,500
                                  Cost per unit                 $300       $100      $25
                                  Cost of materials (per item)  $18,900,000 $6,200,000 $1,587,500
                                  Sum of materials to be purchased
                                    (all items)                                   $26,687,500
                                 Table 4-2. Direct materials budget
                                    We finish the direct materials budget by multiplying the
                                 number of units we plan to buy for each component times the
                                 cost per unit. Then we add all of these to determine the total
                                 cost of materials to be purchased for all items (parts and raw
                                 materials).
                                 Calculating Direct Labor Costs
                                 We calculate the total hours of direct labor, as shown in Table 4-
                                 3, by multiplying the time it takes to assemble each unit by the
                                 number of units we’re producing. How do we know how long it
                                 will take? If we haven’t done this already, we should build the
                                 estimates by finding out how long each task takes on each
                                 assembly line. Alternatively, we can count the units produced in
                                 a given number of hours while a given number of people are
                                 working. However, the more detail we have, the better we’ll be
                                 able to make our estimates and the better we’ll be able to pre-
                                 dict the results of change and manage our staff.
                                    We calculate direct labor costs by multiplying the hours
                                 each employee works by the cost of paying that employee. The
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