Page 231 - Chiral Separation Techniques
P. 231

8.4 Operating Aspects of Nonchromatographic Separation Systems  209

             umn, selective for the S enantiomer. The eluate (strip solution) from this column is
             rich in S (80 % S,20% R). The relatively concentrated eluate is either changed in
             pH or solvent diluted to become similar to the pH and/or solvent of the original feed
             and then passed through ChiraLig™ R-1 and R-2 columns for further purification
             and enantiomer removal. The resulting stream from the third stage contains 98.46 %
             S enantiomer. A subsequent concentration and purification step is performed (if
             needed) at this stage by using a ChiraLig™-S column for extra purity or a different
             nonselective concentration column. The resulting eluted product is both optically
             (98.46 or 99.7 % depending on whether an extra concentration stage is included and
             whether ChiraLig™ is used) and chemically pure. The overall separation is efficient,
             minimizes the use of solvent, and is capable of producing a high-purity chiral prod-
             uct.
               The raffinate from the ChiraLig™-S-1 column is rich in R, but still contains some
             (20 %) S enantiomer. This serves as the feed into the ChiraLig™-S-2 column fol-
             lowed by the ChiraLig™-S-3 column for final raffinate containing 98.46 % R. The
             eluents from the S-2 and S-3 columns are solvent or pH adjusted for recycle back
             into the system, so that an overall loss of S isomer of only ≈ 1.5 % occurs. The sep-
             arations process uses the molecular recognition matrix to achieve 98.5 % purity of
             the S isomer in three stages. It also allows for potential isomerization of the 98.5 %
             R-isomer for recycle and ultimate conversion to the S-isomer. Increased α values
             above 4, as assumed of the 98.5 % R-isomer in this illustration, lead to higher puri-
             ties and/or reduced separation stage requirements as described earlier.





             8.4 Operating Aspects of Nonchromatographic Separation
                  Systems



             For an industrial-scale separation, operating and capital costs for a separations tech-
             nology are critical parameters, and can make the difference between acceptance or
             ultimate rejection of a technology. These considerations are especially important in
             the pharmaceutical industry, where production costs must be minimized over the
             lifetime of the patent. When the drug comes off patent, production costs are even
             more important because the drug company must compete with other producers, and
             the drug price point drops. A gain in production efficiency from a superior separa-
             tions process represents an additional source of competitive advantage to the drug
             company.
               When investigating the suitability of a particular resin-bound separations process,
             the following factors are often important: (i) resin consumption; (ii) solvent usage;
             (iii) productivity–chemical, optical and volume yields; (iv) total number of separa-
             tions steps; and (v) capital costs. For any particular process, these factors differ in
             their relative importance. However, when evaluating a new separations method it is
             useful to examine each of these factors. The nonchromatographic separation method
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