Page 124 - Design of Simple and Robust Process Plants
P. 124

4.2 The Methodology of Process Synthesis  109

                                                                 Lights
                                 Lights



                                                                Water
                 Feed              Reactor                   Product







                               Tars/heavies
                                                           By-product
                            Unconverted reactant & Tars

                 Fig. 4.19. Distillation scheme: 3rd generation.


                                       Lights

                                      C.W.
                                                              Lights

                                     By-product               Water

                                                           Product
                 Feed               Reactor





                                 Tar/heavies
                                 Unconverted reactant


                 Fig. 4.20. Simplified distillation scheme: 4th generation.

                   .  The third generation flowsheet converts the flowsheet into a two-column con-
                      cept where the first column is equipped with a dephlegmator (a partial con-
                      denser with rectification). This flowsheet is a very reduced concept of the con-
                      ventional flowsheet of five, and it out performs the capital cost and energy
                      requirements of the original flowsheet. The example illustrates that any form
                      of sequence selection and energy integration of the original flowsheet is sur-
                      passed by the simplification effort as applied.
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