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Sec. 4.4   Pressure Drop in Reactors                           153
                                  4.4 Pressure Drop in Reactors
                    Pressure drop IS
                   ignored for liquid-  In  liquid-phase  reactions,  the  concentration  of  reactants  is  insignificantly
                      phase kinetics   affected by  even relatively  large changes in the total  pressure.  Consequently,
                       calculations
                                  we can totally ignore the effect of  pressure drop on the rate of reaction  when
                                  sizing  liquid-phase  chemical  reactors.  However,  in  gas-phase  reactions,  the
                                  concentration  of  the reacting  species is proportional  to the total  pressure  and
                                  consequently, proper accounting for the effects of pressure drop on the reaction
                                  system can, in many instances, be a key factor in the success or failure of  the
                                  reactor operation.

                                       4.4.1  Pressure Drop and the Rate Law

                                       We  now  focus our  attention  on  accounting  for the pressure  drop  in  the
                                  rate law. For an ideal gas, the concentration of reacting species i is
                      For gas-phase
                    reactions pressure                            F,,(O, + v,X)
                    drop may be very                 C,=L UO(1  f &X)(P,/P)(TITo)              (3 -46)
                         important
                                  For isothermal operation


                                                                                               (4- 18)

                                  We now must determine the ratio PlP, as a function of volume V or the cata-
                                  lyst weight, W, to account for pressure drop. We then can combine the coricen-
                                  tration, rate law, and design equation.  However,  whenever accounting for the
                                  effects  of  pressure  drop,  the  differential form  of the  mole  balance  (design
                                  equation) must be used.
                                       If, for example, the second-order isomcrization reaction
                                                              A-B

                   When  P+P,  one   is being carried out in a packed-bed reactor, the differential form of  the mole
                           use *e   balance equation in terms of catalyst weight is
                    differential forms
                    of  the PFRIPBR
                     design equations            FA, - - -rA           gram moles              (2-17)
                                                     dX  -
                                                              I
                                                     dW             gram catalyst  min
                                  The ralte law is

                                                              -rb,  = kC2                      (4-19)
                                       From stoichiometry for gas-phase reactions,
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