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 Encyclopedia of Physical Science and Technology  En012c-604  July 26, 2001  16:2







              Polymers, Thermally Stable                                                                  801

              directed mainly toward the aerospace industry. Recently,  Aliphatic, cycloaliphatic, and aromatic-substituted allyl
              critical drawbacks to the use of PMR-15 have emerged  nadic imides (LV) have been reported to produce ther-
              which may limit its widespread commercial impact,  moset resins by thermal homopolymerization as well as
              including:                                        being effective in bismaleimide comonomer blending.


                                        CO             CO       CO             CO
                                              C(CF 3 ) 2              C(CF 3 ) 2
                                      N                  N  Ar  N                 N
                                        CO             CO       CO         n   CO
                                                           (LIV)
                               n = 0 or n = 1, Ar =  C(CF 3 ) 2  ;  ;        ;       O

                                                         CO      CO
                                                           N  R  N
                                                         CO      CO
                                                             (LV)
                                                 e.g., R = (CH 2 ) 6 ;  CH 2


                                                                  Carbon fiber matrix resins have been produced from
                                                                acetylene (ethynyl)-terminated prepolymers. Typically,
                                                                Thermid HR 600, imide oligomer (LVI,A = CO) cures
                                                                           ◦
                                                                in situ at 350 C to form a thermoset resin (T g > 350 C).
                                                                                                          ◦
                                                                Alternatives have been developed that improve the poor
                                                                processibility (low solubility and limited gel time of
                                                                3 min /250 C). For example, in Thermid FA 700 [LVI,
                                                                         ◦
                                                                A = C(CF 3 ) 2 ], solubility has been improved and gel time
                                                                increased on introduction of the hexafluoroisopropylidine
                                                                unit into the polymer chain.


                                                                        CO   A   CO              CO   A   C  CH
                                                                                       O   O
                                                                HC  C  N          N             N
                                                                        CO       CO              CO
                                                                                       (LVI)
                                                                               CO            CO
                                                                         C  C                     C  C
                Problems associated with prepreg quality control and
                                                                                 N    O     N
                                                                               CO            CO
                batch-to-batch variability.                                           (LVII)
                Microcracking of the resin matrix on thermal cycling

                of carbon fiber laminates due to mismatch of       Aromatic polyimides prepared from phenylethynyl-
                fiber–resin thermal expansion coefficients.       terminated imide monomers or oligomers (e.g., LVII)
                Toxicity of the key methylene-dianiline (MDA)
                                                                demonstate many advantages over the ethynyl coun-
                component. The fluorinated diamine (4-BDAF)      terparts in their favorable processing and improved
                (XLIV) has been used as a replacement both to reduce  thermal/thermo-oxidative stability. In all of these systems,
                the level of toxicity and to enhance the basic  however, cyclotrimerization yields a complex of cross-
                toughness of the resin. Improved processing     linked structures rather than the predicted aromatic rings.
                characteristics and higher operating temperatures than  Indeed, the cure reaction mechanism is still little under-
                for PMR-15 have been claimed for resins         stood.
                incorporating fluorine-containing groups in either R  Commercial addition polyimides include the bis-
                                                                maleimides: Kinel 500 (molding resin), Kerimids, e.g.,
                and/or A segments of the PMR system (LIII).
                                                                Compimid, Matrimid and Desbimid (filament wind-
                Benzocyclobutene terminated imides (LIV) can be ho-  ing/laminating resins); arylnadimides: e.g., P10, P13N,
              mopolymerized in the melt to yield temperature-resistant  P105A (solutions/molding resins); PMRs: e.g., PMR-15,
              resins having a maximum of 24% weight loss after 200 hr  PMR-11-50, LARC-160 and AFR 700B (solutions/carbon
              at 371 C. These benzocyclobutenes have also produced  fiber prepreg); and acetylene-terminated imides. Thermid
                   ◦
              modified resins by copolymerization with bismaleimides.  HR-600 (molding resin, carbon fiber prepreg).
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