Page 46 - Estimators Piping Man Hour Manual
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Section  One-SHOP FABRICATION    29

                           45° WELDED NOZZLES

                              Labor For Cutting And Welding
                                  Carbon Steel Material
                                NET MAN HOURS EACH
            Standard  Extra
             Pipe   Heavy Pipe              SCHEDULE NUMBERS
      Size  &OD Sizes & OD Sizes
      Ins.  3/8 "Thick 1/2"  Thick  20  30  40  60  80    100  120   140   160
          T                   __               __         __    __
     1        2.4      2.5    __   --    2.4        2.5                    3.6
                                   __
     1-1/4    2.5      2.8         __    2.5   --   2.8   --    -- __  __  4.1
                                                          __
     1-1/2    2.8      3.1    --         2.8   --   3.1                    4.7
                                               __               __
                              --
                                                          __
     2        2.9      3.6    __   --    2.9        3.6   --    __   ,.    6.2
     2-1/2    3.3      4.4         --    3.3   --   4.4              --    6.9
                                               __               __
     3        3.8      5.1    --   --    3.8   __   5.1   ._               7.7
     3-1/2    4.3      5.6    --   --    4.3        5.6   --    --   --    --
                                                          __
     4        4.8      6.6    --         4.8   --   6.6         8.2  ..    9.9
                                   —
     5        5.8      7.9    --   --    5.8   ..   7.9   --   10.2  --   12.5
                                                          __
     6        6.2      8.7    --   --    6.2   --   8.7        12.6  ~_   16.0
     8        7.3      9.9    7.3  7.3   7.3   9.4  9.9  13.5  17.0  21.3  24.2
     10       8.1     11.6    8.1  8.1   8.1  11.6  14.1  18.5  23.8  30.7  37.0
     12       9.2     13.3    9.2  9.2  11.0  14.8  19.4  20.5  32.7  38.7  44.2
     14  OD  10.5     15.4   10.5  10.5  13.0  18.1  25.5  32.5  38,9  43.7  54.4
     16  OD  12.0     17.1   12.0  12.0  17.1  22.7  29.9  41.3  46.4  51,8  62.8
     18  OD  13.1     18.3   13.1  17.0  21.6  29.1  34.4  50.1  55.6  60.1  78.6
     20 OD   14.5     20.1   14.5  20.1  25.1  36.7  39.7  57.9  63.4  70.0  88.3
     24  OD  15.9     22.5   15.9  28.2  30.1  46.8  47.5  73.6  79.1  89.6  103.3

     Pipe  Thickness: Wall  thickness  of  the  pipe used for  the nozzle determines the  man hours  that
        will apply.  For  nozzles of double extra strong pipe thickness, use  Schedule 160 man hours.
     Reinforcement;  Man hours  given  above  are  for  plain nozzles only.  For  use of Gusset plates,
        etc.,as stiffeners.not  for  reinforcement,add  25% to the net  man hours shown above.  If  re-
        inforcement  is  required  and produced by building up the nozzle weld, or  by the  use  of rein-
        forcing rings  or  saddles  as  specified use man hours for 45° reinforced nozzles.
     Preheating:  If  specified  or  required by Codes, add for  this  operation.  See man hours  for pre-
        heating.  The  size  and  wall  thickness of header  (not the size of the nozzle) determines  the
        preheating man hours.
     Stress  Relieving: Stress  relieving  of welds in carbon steel material  is  required  by the A. S. A.
        Code  for  Pressure  Piping, where the wall thickness  is 3/4" or  greater.  The size and wall
        thickness  of the header  determines  the  man hours to be used for stress  relieving.
        All  pipe  sizes  shown  below  the  ruled line are  3/4" or  greater  in wall thickness and must
        be stress relieved.  Where stress  relieving  is  required  an  extra  charge  should be made.
        See man hours for stress  relieving.
      For  General  Notes  on  welding, see  'pages  20 and  "23.
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