Page 359 - Subyek Teknik Mesin - Forsthoffers Best Practice Handbook for Rotating Machinery by William E Forsthoffer
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Be st Practice 6 .4           Gas Turbine Best Practices


                                                             Air/gas
                                                             handling    Lube/control oil  Control
                                                                Inlet       Engine lube      Engine start/stop
                                                                Filter      Auxiliary lube   sequencing
                                                                Silencer    Driven equipment  Condition monitoring
                                                                Duct        lube             Governor system
                                                                Exhaust     Engine control   Protection system
                                                                Duct        actuation        Fuel systems
                                                                Silencer    Guide vane       Gas
                                                                Heat        Stator vane      Liquid
                                                                recovery    Trip             Dual
                                                                (HRSG)      Control valve    Atomizing air
                                                                            Air/oil separation
                                                                            Scavenging
                                                             Cooling                        Injection
                                                                Engine internal               Emission control
                                                                Industrial                    H 2 O
       Fig 6.4.1   Gas turbine support systems
                                                                Aero-derivative               Steam
                                                                Engine external               Power augmentation
                                                                Industrial                    H 2 O
                                                                Auxiliary cooling             Steam
                                                                Lube oil coolers(etc.)        E n  n i g  e  e n  o l c  s  e r u  s
           Most unscheduled engine shutdowns are the result of a support  E n  n i g  e  e l c  a  n i n  g  Noise
           system malfunction.                                  Liquid                        Pressurization
           The availability (reliability) of an engine is only as high as the  Crank          Fire protection
           support system component availability.               On-line                       Halon
           There are typically 8–10 support systems per engine.
                                                                                              CO 2
           There are approximately 1,000 support system components in
           a typical engine.                                 Solid
                                                                On-line (industrial)
       Fig 6.4.2   Gas turbine support system facts
                                                            Fig 6.4.3   Types of gas turbine support systems
       predictive maintenance (PDM) requirements of all support
       systems to achieve optimum gas turbine reliability.
          The various types of gas turbine support systems are shown in  Regardless of the type of air filter (pulse or conventional);
       Figure 6.4.3. The actual systems present in a specific gas turbine  filters are often ‘staged’ to meet local conditions. Figures 6.4.6
       design are a function of vendor design preferences, customer  and 6.4.7 contain details concerning this application.
       requirements and local environmental requirements.
                                                            Engine noise abatement
       Types of support systems by classification            The inherent result of energy input and extraction from a gas
       Following are the function definition and details concerning  along with gas velocities (in excess of 960 kilometers per hour
       each type of gas turbine support system.             [600 miles per hour]) result in high engine noise levels. A highly
                                                            sophisticated noise abatement system, along with an engine
       Inlet and exhaust system                             enclosure, is required to reduce the generated noise to accept-
                                                            able levels. Figure 6.4.8 describes the function, major compo-
       The inlet and exhaust systems provide the engine with an ac-  nents and design features of this system.
       ceptable level of inlet air filtration, moisture removal and noise
       reduction. Figure 6.4.4 shows a typical arrangement for a simple  Control and protection
       cycle installation.
          There are two basic types of gas turbine air filters in current  The control system is the heart of the gas turbine, and is re-
       use:                                                 sponsible for safe and reliable start-up, at-speed operation,
                                                            shutdown, monitoring and protection. Figure 6.4.9 defines the
       - Pulse air type                                     design objectives of the control system.
       - Conventional staged type                             The major functions of the control system are shown in
                                                            Figure 6.4.10.
          Figure 6.4.5 presents the function definition of gas turbine
       inlet filters and a picture of each type.
          Pulse type air filters have gained wide acceptance in regions of  Lube and hydraulic systems
       excessive dust (desert regions) and in regions of very low tem-  The lubrication and hydraulic systems continuously provide
       perature conditions. They are highly efficient and can be changed  clean, cool lubrication and hydraulic fluid to the components at
       on line.                                             the proper pressure, temperature and flow. The lubrication

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