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12          Rapid Filtration








            The common filtration technology since about 1900 in the  lower effluent concentration of suspension. The resulting filter
            United States has been ‘‘rapid filtration.’’ As we have gained  effluent should have low turbidity, for example,  0.10 neph-
            more understanding the ‘‘process,’’ as distinct from the ‘‘tech-  elometric turbidity units (NTU).
            nology,’’ has been called ‘‘depth’’ filtration.
              The topics of this chapter include (1) a description of rapid  12.1.1.1.1  Filtration Processes
            filtration, (2) a review of the theory, (3) elements of practice,  Two kinds of filtration processes are as follows: (1) straining,
            (4) a description of operation, (5) the use of pilot plants, and  and (2) depth filtration. Straining is the retention of particle
            (6) an introduction to proprietary systems.        that are too large to pass through the pores of the media.
                                                               Depth filtration is the retention of floc particles that ‘‘attach’’
                                                               to the media grains or to floc that has previously attached to
            12.1 DESCRIPTION OF RAPID FILTRATION
                                                               media grains. Such attachment is due to bonding by electro-
            As a technology, rapid filtration evolved from a variety of  static and surface forces.
            proprietary innovations in the 1880s and as an empirical
                                                               12.1.1.1.2  Clogging and Headloss
            practice from about 1900 through perhaps the 1980s. By the
            mid-1980s process theory began to influence design and  Straining causes an exponential headloss increase with time,
            operation. The ‘‘process,’’ called ‘‘depth filtration,’’ has to  which is not desired. With depth filtration, however, the time
            do with the removal mechanisms of particulates being ‘‘trans-  rate of headloss increase is linear, which is desired. As a filter
            ported’’ to the granular media comprising the filter bed and  run progresses, the media ‘‘stores’’ the attached floc, which
            ‘‘attaching’’ to the surfaces, that is, being removed from the  encroaches on the void spaces, and is termed ‘‘clogging.’’
            fluid flow.                                          A goal of the filter design is that the clogging progresses
              The modern design of a depth (or rapid) filter system has  through the bed depth, that is, not just within the top layer
            two phases: (1) process design, and (2) design of the technol-  of media. Media design is important to permit approaching
            ogy support system. Process design, in the modern sense,  this goal, along with control of floc size. As clogging occurs,
            requires knowledge of theory coupled with a pilot plant  the headloss across the bed increases.
            study. The technology support system requires knowledge of
            the practices that have been developed since the first reinforced  12.1.1.1.3  Length-of-Run
            concrete rapid filters were put on line after 1901 (according to  At some point, the clogging causes a designated ‘‘terminal
            Fuller (1928) the first was in 1901 at Little Falls, New Jersey).  headloss’’ to be reached. At the same time, the effluent par-
            The technology support has to do with hydraulic design, for  ticle concentration may reach a designated ‘‘breakthrough’’
            example, getting coagulated water to the filter, collecting  limit, as measured by turbidity or particle counting. Which-
            filtered water, backwashing, collecting the backwash water,  ever occurs first determines the ‘‘length-of-run.’’ The break-
            and disposal of waste solids (see also Qasim et al., 2006,  through limit should occur first, however, which means
            pp. 355–422).                                      setting an adequate depth of the filter box.
                                                               12.1.1.1.4  Transport
            12.1.1 FILTRATION TECHNOLOGY
                                                               Removal of floc particles within the filter bed is a two
            The filtration process and the supporting components to  step sequence: (1) transport and (2) attachment. The transport
            make it work is called here, ‘‘filtration technology.’’ The  step is the movement of a suspended particle through the
            ‘‘process,’’ that is, ‘‘depth filtration,’’ occurs within the  water to a media grain. Mechanisms include (1) diffusion,
            media bed. The supporting components include an under-  (2) gravity settling, and (3) interception. The ratio of particles
            drain system, pipes, valves, controls, and various instru-  striking a media grain to those approaching is the transport
            ments. Numerous variations exist which are both generic  coefficient, h. The value of h is determined by media size,
            and proprietary.                                   the floc particle size, temperature, filtration velocity, etc.
                                                               (Yao et al., 1971).
            12.1.1.1  In-a-Nutshell
            The media bed is where the ‘‘process’’ part of rapid filtration  12.1.1.1.5  Attachment
            occurs, that is, it is where the changes occur. Floc particles in  Attachment is the bonding between the particle and the media
            suspension (following coagulation-mixing and possibly floc-  grain, which is affected by the zeta potentials of the media and
            culation-settling) are removed within the media, resulting in a  the floc particles. Depth filtration is thus transport from the

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