Page 272 - Gas Purification 5E
P. 272

258    Gas Pur$cation

                   in additional amine loss, coking of heat transfer surfaces, and the formation of  volatile
                   decomposition products that can contaminate the amine vapm product. High salt concentra-
                   tion can also cause the precipitation of solid crystals that contribute to reclaimer fouling and
                   plugging problems.
                     These considerations generally  limit  the degree of  concentration attainable in the
                   reclaimer bottoms product. Simmons (1991) recommends that the discharged residue contain
                   sufficient amine to be a viscous liquid on cooling-about  as viscous  as crude oil. Amine
                   remaining  in the discharged mated represents an unavoidable loss.
                     Techniques that have been developed to minimize problems associated with high residue
                   concentration and high reboiler temperatures include 1) vacuum operation to reduce the
                   amine boiling point, 2) use of  stripping vapor (such as steam or dilution water) in the
                   reclaimer kettle to reduce the amine partial pressure,  and 3) addition of alkali to neutralize
                   strong acids and liberate the bound amine andor form inorganic salts that are molten at
                   reclaimer temperatures.
                     MEA and DGA thermal reclaimers normally operate at atmospheric or at the treating plant
                   still pressure and can easily be installed as permanent adjuncts to the treating unit. Thermal
                   reclaimers for higher molecular weight amines normally require vacuum, resulting in a more
                   complex and more costly installation. As a result, such units  are frequently provided by  a
                   contract organization, either as a mobile unit brought in as required, or as a central process-
                   ing plant- Contract plants, which process the amine from many treating units, can use a more
                   sophisticated design, including the capability for continuous rather than batch operation.

                    Thermal Reclaiming of MEA

                     In plants using aqueous monoethanolamine solutions, purification is effected by semi-con-
                   tinuous distillation as shown in Figure 3-28. Blake and ROW (1962). Blake (1963), Dow
                   (1962), Hall and Polderman (1960), and Jefferson Chemicals (1963) provide guidelines for
                   the operation and design of  MEA reclaimers. In MEA reclaiming, sodium carbonate or
                   hydroxide is added, if necessary, to liberate the amine from the heat-stable acid salts and to
                   minimize corrosion. If carbon steel tubes are utilized in the reclaimer, Jefferson Chemicals
                   (1963) recommends adding sodium carbonate to the kettle before commissioning the
                   reclaimer to minimize corrosion.  If  the reclaimer has stainless tubes, lowchloride content
                   sodium carbonate should be used to minimize the possibility of  chloride stress corrosion
                   cracking. A soda ash mix tank with a hard-piped connection to the reclaimer should be pro-
                   vided so that neutralizing solution can be added during the reclaiming cycle.
                     The amount of sodium carbonate or caustic required is based on the amine solution heat-
                    stable salts concentration. One mole of  amine tied up as a heat-stable salt (usually reported
                    as the weight percent of bound amine based on the total solution) can be neutralized with one
                    mole of caustic or one-half mole of sodium carbonate. Neutralizing the heat-stable salts with
                    a strong base allows the bound amine to be liberated from the solution and raises the pH and
                    reduces  the corrosivity of  the solution in the reclaimer.  The reaction  of  sodium carbonate
                    with heat-stable salts can be represented by equations 3-34 and 3-35 where RaH+ repre-
                    sents the heat-stable salt cation:

                     CO3*- + R&H+ = R3N + HC03-                                   (3-34)

                     HCO3- + RaH+ = R3N + COZ + H20                               (3-35)
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