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                                   Basics of Pump Application for HVAC Systems

                    292   The HVAC World

                    often to where the fourth pump is required, higher operating effi-
                    ciency is achieved by making it a variable-speed pump.
                      A careful evaluation of the constant-speed pumps must be made
                    when they are used, including calculating where they will operate on
                    their head-flow curves, to ensure that they do not operate at an ineffi-
                    cient or high radial thrust point.


                    10.8 Efficiency of a Pumping System
                    The efficiency of a pumping system is more than just the efficiency of
                    the individual pumps. There are three different energy losses in a
                    constant-speed electric motor–driven pumping system:
                    1. Loss in the motor
                    2. Loss in the pump
                    3. Friction loss in the pump and header fittings
                    The variable-speed pumping system has a fourth loss, that of the
                    variable-speed drive.
                      There may be some concern as to why the pump fitting and header
                    losses are included in the efficiency evaluation for a pumping system.
                    These losses must be computed separately because they are part of
                    the pumping system, not part of the water distribution system. Also,
                    on multiple-pump systems, they must be separated from the water
                    system loss because they do not vary with the total flow on the sys-
                    tem. Rather, they vary with the flow through the pump to which they
                    are connected. The flow rate through these fittings affects appreciably
                    the overall efficiency of such a pumping system. The friction loss for
                    these fittings varies closely with the square of the flow through them.
                    The points at which pumps are programmed on and off on a multiple-
                    pump system have a definite impact on the efficiency of the overall
                    pumping system; these points are affected by the variation in friction
                    in the pump fittings and valves.
                      There can be six to ten specific losses in the fittings and valves on a
                    pumping system:
                     1. Entrance loss from suction header
                     2. Suction shutoff valve
                     3. Suction strainer
                     4. Suction piping
                     5. Pump suction reducer
                     6. Pump discharge increaser
                     7. Check valve



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