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ELASTOMERS


                                                          ELASTOMERS                         4.57


                                 Mechanisms for Protection against the Effects of Ozone Attack. The mechanism
                               of antiozonant protection is still not fully understood. However, there are several theories,
                               which detail the mechanism of protection by chemical antiozonants: inert barrier, compet-
                               itive reaction, reduced critical stress, and polymer back-bone chain repair.
                                 The inert barrier theory says that a material that is nonreactive migrates to the surface
                               and forms a physical barrier that prevents the ozone from reaching the reactive double
                               bonds in the polymer. Waxes are thought to behave in this manner.
                                 According to the competitive-reaction or “scavenger” model, the antiozonant migrates
                               to the surface of the rubber and then selectively reacts with ozone so that the rubber is not
                               harmed until the antiozonant is consumed. A protective-film theory suggests, that after the
                               antiozonant has done the above and behaved as a “scavenger,” the reaction products be-
                               come an inert film. Any chemical antiozonant might function in both of these ways. There
                               is much evidence to support the “scavenger” mechanism as the dominant one. There is
                               also good support for the formation of a protective film. Surface films on rubber have been
                               seen visually and microscopically. With partial removal of the film and reexposure to
                               ozone, only the cleaned surface is degraded.
                                 According to the reduced critical stress theory, certain materials migrate to or near the
                               rubber surface and modify the internal stress of the polymer such that cracks do not ap-
                               pear. Although this phenomenon is poorly understood, it is easy to observe. The use of in-
                               creasingly higher levels of antiozonant raises the critical stress level required for cracks to
                               form.
                                 The chain repair theories suggest that severed polymer chains (terminated by carboxy
                               or aldehyde groups) can be relinked by reaction with the antiozonant or that the antiozo-
                               nant reacts with the ozonide or zwitterion (carbonyl oxide) to give a low-molecular-
                               weight, inert, self-healing film. Either way, the antiozonant would be chemically linked to
                               the rubber. However, the chain repair or self-healing film theories do not appear to be as
                               strongly supported as the other theories.
                                 Ideal Antiozonants. An ideal antiozonant should be competitively reactive with
                               ozone in the presence of carbon-carbon double bonds in the rubber-molecule backbone.
                               However, it should not too reactive with ozone (or even oxygen) lest it not persist to give
                               long-term protection. It should not react with sulfur accelerators or other ingredients in the
                               cure package. It should be nonvolatile and persist at the surface of the rubber. In addition,
                               the ideal antiozonant should not discolor the rubber. Unfortunately, an ideally active non-
                               staining chemical antiozonant has not yet been found.


                               4.5.3  Types of Vulcanizable Elastomers and their Applications
                               4.5.3.1 Natural Rubber (NR). Natural rubber, as stated above, was the first elastomer to
                               be used in commercial applications. Although the polymer (cis-1,4-polyisoprene) occurs
                               in over 200 plants, the rubber tree, hevea brasiliensis, is the source of essentially all that is
                               used. The chemical structure of the polymer is given here:







                                 There are two possible structures for poly-1,4,polyisoprene. Natural rubber structure is
                               of the cis form. The trans forms (the structure of guta perch or balata gum) have higher
                               melting point and higher glass transition temperatures (see below).





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