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Welded Joint Design and Production

                                                   Welded Joint Design and Production  179

                      nickel-copper-manganese-molybdenum-columbium alloy steel
                      plates for general applications. Three different grades and three
                      different conditions provide minimum yield strengths from 50 to 90
                      ksi. When this steel is to be welded, a welding procedure should be
                      developed for the specific grade of steel and intended service.
                      According to D1.1-98, no preheat is required with SMAW, SAW,
                      GAW, and FCAW electrodes that are capable of depositing weld
                      metal with a maximum diffusible hydrogen content of 8 mL/100 g.
                      ASTM A852:    Covers quenched and tempered high-strength–low-
                      alloy structural steel plates for welded, riveted, or bolted construc-
                      tion. It is intended primarily for use in welded bridges and build-
                      ings where savings in weight, added durability, and good notch
                      toughness are important. This steel specification has substantially
                      better atmospheric corrosion resistance than that of carbon struc-
                      tural steels. It has similar chemistry requirements to A588, but has
                      been quenched and tempered to achieve the higher-strength level.
                      Welding technique is important, and a welding procedure suitable
                      for the steel and intended service should be developed. The specifi-
                      cation limits the material thickness up to and including 4 in.
                      According to D1.5-96, A852 is an approved bare metal under the
                      A709 specification and D1.1-98 requires welding procedure qualifi-
                      cation for this steel.
                      ASTM 913:     Covers high-strength–low-alloy structural steel
                      shapes in grades 60, 65, and 70 produced by the quenching and
                      self-tempering process. The shapes are intended for riveted, bolted,
                      or welded construction of bridges, buildings, and other structures.
                      Although not in D1.5, the maximum yield strengths are 60, 65, and
                      70 ksi for the respective grades, while the minimum tensile
                      strengths are 75, 80, and 90 ksi. A913 can be welded with a low-
                      hydrogen process, and according to D1.1-98, it must provide a maxi-
                      mum diffusible hydrogen content of 8 mL/100 g. The shapes should
                      not be formed or postweld heat-treated at temperatures exceeding
                      1100°F (600°C).


                    3.1.3 Older and miscellaneous base metals
                    Cast iron. Cast iron was a popular building material through the
                    late 1800s, and occasionally an engineer is faced with the need to
                    make additions to a cast-iron column, for example. Cast iron may also
                    be encountered in miscellaneous structural applications such as
                    ornate light poles, archways, and other components with decorative
                    functions in addition to accomplishing structural support. Cast iron
                    can be successfully welded but with great difficulty. Unless the weld-
                    ing involves repair of casting defects (voids, slag, or sand pockets), or



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