Page 44 - Handbook of Surface Improvement and Modification
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2.4 Properties and Application data                                   39


                The anti-scattering film comprises a transparent film and a hard coating layer formed
                                       71
            on the top of the transparent film.  The hard coating layer comprises inorganic nanoparti-
                                                                   71
            cles, a UV-curable acrylate resin, a photoinitiator, and azo-based dye.
                Optically clear abrasion (or scratch) and chemical-resistant coating for use on plastic
            surfaces  includes silane which has non-hydrolyzable radical containing an epoxy group
            (3-glycidoxypropyltrimethoxysilane),  aluminum  alkoxide  (aluminum  sec-butoxide),
            hydrolyzable silicone compound (tetraethylorthosilicate), acid (nitric acid), and water. 72
            The coating can also be used on metallic substrates to improve their hardness and anti-cor-
                                   72
            rosion (or barrier) properties.
                Functionalized coatings preferentially coated on the tin-side of float glass used in
            solar and other applications include silane-based precursors that are used to form coatings
                                                                       73
            through a sol-gel process including hydrolyzed alkoxysilane-based sols.  The coatings
            are characterized by anti-reflective, abrasion resistant, and anti-soiling properties and the
                                                                 73
            tunability of those properties with respect to different applications.
                                                                               1
                The coating composition comprises a mixture of silanes having the formula R  n-Si-
                            1
               2
            (OR ) , wherein R  is selected from substituted and unsubstituted alkyl, substituted and
                 4-n
            unsubstituted cycloalkyl, substituted and unsubstituted heterocycloalkyl, substituted and
            unsubstituted aryl, substituted and unsubstituted heteroaryl, substituted and unsubstituted
            alkylthio, substituted and unsubstituted alkylamino, substituted and unsubstituted perfluo-
                                                                                 2
            roalkyl, and substituted and unsubstituted alkyl halide, having 1-15 carbon atoms, R  is
            C -C  alkyl, n=0-4, and n is, on average, not greater than 1, and not less than 0.54; a sec-
             1
                3
            ond component containing an aqueous dispersion of functionalized nano-particles having
            the functional groups which are capable of condensing with hydroxyl groups; and an inor-
                                       74
            ganic and/or organic acid catalyst.  The composition forms a coating with high hardness,
            high  scratch  resistance,  good  thermal  impact  resistance,  inertia  to  acid  and  stains,  UV
                                                                       74
            transparency, and excellent adhesion to substrates such as metal and glass.
                Hybrid latex emulsion can be used in coating compositions having good blush resis-
                                                                          75
            tance, abrasion resistance, blister resistance, hardness, and scratch resistance.  The coat-
            ing composition can be used to coat substrates such as cans and packaging materials for
                                        75
            the storage of food and beverages.  Hybrid latex emulsion is prepared by mixing an eth-
            ylenically unsaturated monomer component and a stabilizer in a carrier to form a mono-
            mer emulsion, and reacting the monomer emulsion with an initiator to form the hybrid
                        75
            latex  emulsion.   The  ethylenically  unsaturated  monomer  component  may  include  an
            organosilane compound, which may include a reactive organic group and a hydrolyzable
                              75
            inorganic alkoxysilane.
                The  polyrotaxane  (caprolactone-grafted  polyrotaxane  polymer  A1000,  Advanced
            Soft Material Inc.) compound is used in a photocurable coating composition having excel-
            lent scratch resistance, chemical resistance, abrasion resistance as well as excellent self-
                          76
            healing capability.
            REFERENCES
            1  Browning, R; Sue, H-J; Minkwitz, R; Charoensirisomboon, P, Polym. Eng. Sci., 51, 2282-94, 2011.
            2  Xiao, S; Hossain, MM; Liu, P; Wang, H; Hu, F; Sue, H-J, Mater. Design, 132, 419-29, 2017.
            3  Hamdi, M; Puopolo, M; Pham, H; Sue, H-J, Tribology Intl., 103, 412-22, 2016.
            4  Zhu, Z; Xia, Y; Niu, G; Liu, J; Wang, C; Jiang, H, Wear, 376-377, 1314-20, 2017.
            5  Hossain, MM; Xiao, S; Sue, H-J; Kotaki, M, Mater. Design, 128, 143-9, 2017.
            6  Hamdi, M; Zhang, X; Sue, H-J, Wear, 380-381, 203-16, 2017.
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