Page 336 - Improving Machinery Reliability
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302    Improving Machinery Reliability

                                        Breakeven Chart For Alternatives









                           -100000 --
                         L*
                         YL
                         2
                           -150000 --






                           -250000  e
                                                       Tlme
                                          Figure 5-16. Breakeven chart.

                     of the elements of a cost analysis will identify 60% to 80% of  the total cost. These
                     items are the vital few items of concern and need to be carefully considered.
                       The cost elements for the solo ANSI pump  are shown in  Figure  5-17 with  the
                     high cost of lost gross margins more than twice the cost of the next item. Compare
                     the absolute magnitude of  the costs with the cost elements for Figures 5-17, 5-18,
                     and 5-19.
                       When  redundant  ANSI pumps  are installed, the Pareto chart looks substantially
                     different.  This is shown in Figure 5-18, where electrical power becomes  the most
                     significant cost item.
                       When an API pump is substituted for the ANSI pump, the Pareto costs look simi-
                     lar to Figure 5-17, but the magnitudes are different. This is shown in Figure 5-19.




                                             Solo ANSI Pareto Costs
                         Loglsllcs

                          L+E+M
                           Power
                        Lost Margin
                              5-    55.000   $10.000   515,000   520.000   $25,000   530,OOO   $35.000

                                   Figure 5-17. Pareto cost chart for solo ANSI pump.
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