Page 191 - Industrial Power Engineering and Applications Handbook
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Special-purpose  motors  7/171
                          Top shaft adjusting nut   Non-return valve arrangement
                                                    This is provided to prevent reverse rotation of the pump
                                                    in the event of a power failure or a deliberate shutdown
                          Hollow shaft motor        due to backflow of liquid from the rising mains (pipelines).
         I
                                                    This  is  located  immediately  after the  last pump  stage
                                                    casing/discharge outlet to prevent the shaft from rotating
                                                    in the reverse direction. The provision of a non-return valve
                                                    also ensures that  the pump  always  starts in  a  shut-off
                                                    condition, when the power requirement is at a minimum.

                          Enclosed line shaft bearing
                                                    Special features of  a submersible motor
                          Column pipe coupling      These motors are comparatively long and slender requiring
                          Guide spider              a smaller bore diameter to slide easily into the bore hole/
                                                    bore well with the pump.
                          Line shaft
                          Line shaft coupling
                                                    Stator winding and insulation
                          Column pipe
                                                    The conductors are waterproof PVC (polyvinyl chloride)-
                                                    insulated winding wires. These are sprayed with polyamide
                                                    and conform to IEC 60851 and IEC 60182.  For  stator
                                                    windings,  both  open  and  closed  type  (tunnel  type)
                          Bowls                     laminations with  a  PVC  lining  are  used.  Closed  type
                          Impellers
                                                    laminates provide a smooth bore and reduce frictional
                          impeller shaft            losses.  The windings  are  in  the  shape  of  ready-made
                                                    coils or pull-through wires. For LT sub-mersible motors,
                                                    the winding cable must be suitable for 1000 V,  whereas
                          Suction case sand collar
                                                    the  windings  are wound  for 415 V +6%  or any  other
                                                    designed voltage.
                                                    Rotor
                                                    The rotor  is squirrel  cage with  short-circuited  copper
                                                    rings at the ends. Here also, to vary the starting charac-
                                                    teristics of the motor, the skin effect is used by providing
         Deepwell turbine pump fitted with a  hollow shaft motor
                                                    deep bars, flat bars, tapered bars or other types of  slots
                                                    (discussed in Section 2.3).
                       Figure 7.3(a)
                                                    Torque
                                                    The minimum value of pull-out torque (Tpo) at the rated
       The  application  and  use  of  deep-well  turbine  and   voltage should be 150% of the rated torque according to
      submersible pumps, is extensive and a choice will depend   IS 9283.
      upon the depth of  liquid  and the rate of  discharge.  In
      rocky areas, where the digging of larger well cavity is a   Characteristics
      difficult task, submersible pumps provide an easy alter-
      native. Similarly, for higher heads and where only a small   The normal characteristics of these motors are generally
      quantity  of  liquid  is  to be  pumped,  these  pumps  are   the same as those of a standard squirrel cage motor.
      preferred. We discuss below the characteristics of these
      motors and the application of these pumps.    EfJiciency

      Construction                                  These motors have a lower efficiency as a result of running
                                                    in liquid, causing more liquid drag and also axial thrust
      The pump is placed above the motor and the water inlet   bearing loss, which is also a part of the motor. However,
      is provided between  the pump  and the motor  (Figures   this  lower efficiency  of  the  motor  is compensated  by
      7.5-7.7).  The discharge  cover or case contains the top   fewer mechanical and hydraulic losses in a submersible
      journal bearing  and  small thrust  pad  to cope with  the   motor-pump installation, compared to a vertical turbine
      upward axial thrust during  start-up. The pump shaft is   pump installation.
      supported  in  the journal  bearings.  The weight  of  the
      pump shaft and the hydraulic axial thrust is borne by the   Performance
      motor  shaft  and  thrust  bearing  through  a  rigid  mesh
      coupling.                                     The effect of frequency, voltage variation and ambient
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