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ZINC-CARBON BATTERIES—LECLANCHÉ AND ZINC CHLORIDE CELL SYSTEMS       9.31

                                   Special low-temperature batteries were developed using low freezing-point electrolytes and a
                                design that minimizes internal cell resistance, but they did not achieve popularity due to the superior
                                overall performance of other types of primary batteries. For best operation, at low ambient tempera-
                                tures, the Leclanché battery should be kept warm by some appropriate means. A vest battery worn
                                under the user’s clothing, employing body heat to maintain it at a satisfactory operating temperature
                                was once used by the military to achieve reliable operation at low temperatures. Addition of other
                                salts  or  gum  karaya  can  boost  low-temperature  performance  at  the  expense  of  high-temperature
                                (>40°C) shelf life.

                    9.6.8  Service Life

                                The service life of the Leclanché battery is summarized in Figs. 9.30 and 9.31, which plot the service
                                life at various loads and temperatures normalized for unit weight (Amperes per kilogram) and unit
                                volume (Amperes per liter). These curves are based on the performance of a general-purpose battery
                                at the average discharge current under several discharge modes. These data can be used to approxi-
                                mate the service life of a given battery under particular discharge conditions or to estimate the size
                                and weight of a battery required to meet a specific service requirement.
                                   Manufacturers’ catalogs should be consulted for specific performance data in view of the many
                                cell formulations and discharge conditions. Table 9.8 presents typical data from a manufacturer of
                                two formulations of the AA-size battery.


                    9.6.9  Shelf Life
                                Zinc-carbon batteries gradually lose capacity while idle. This deterioration is greater for partially
                                discharged batteries than for unused batteries and results from parasitic reactions such as wasteful
                                zinc corrosion, chemical side reactions, and moisture loss. The shelf life or rate of capacity loss is
                                affected by the storage temperature. High temperatures accelerate the loss; low temperatures retard


                                              6.0
                                              4.0                                       6.0
                                                         55°C                           4.0
                                              2.0                                       2.0
                                             Amperes/kilogram  1.0  20°C                1.0  Amperes/liter

                                              0.6
                                                         5°C
                                                                                        0.6
                                              0.4
                                                                                        0.4
                                              0.2

                                                                                        0.2
                                              0.1
                                                                                        0.1
                                                 10   20    40 60  100   200  400 600 1000
                                                               Hours of service
                                           FIGURE 9.30  Service hours for general-purpose zinc-carbon battery, discharged
                                           2 h/day to 0.9 V at three temperatures.
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