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MERCURIC OXIDE BATTERIES      12.3

                    12.3  CELL COmPONENTS

                    12.3.1  Electrolyte

                                Two types of alkaline electrolyte were used in the zinc/mercuric oxide cell, one based on potassium
                                hydroxide and one on sodium hydroxide. Both of these bases are very soluble in water and highly
                                concentrated solutions were used; zinc oxide was also dissolved in varying amounts in the solution
                                to suppress hydrogen generation.
                                   Potassium hydroxide electrolytes generally contain between 30 and 45% w/w KOH and up to
                                7% w/w zinc oxide. They were more widely used than the sodium hydroxide electrolytes because
                                of their greater operating temperature range and ability to support heavier current drains. For low
                                temperature operation, both the potassium hydroxide and the zinc oxide contents were reduced,
                                and this introduced some instability at higher temperatures with respect to hydrogen generation in
                                the cell.
                                   Sodium  hydroxide  electrolytes  were  pre-  90
                                pared in similar concentration ranges and were
                                used  in  cells  where  low  temperature  opera-  70
                                tions or high current drains were not required.
                                These electrolytes were suitable for long-term
                                discharge applications because of the reduced   50
                                tendency of the electrolyte to seep out of the
                                cell seal after long periods of storage.  30
                                   Generally  only  potassium-based  alkaline
                                electrolytes  were  used  in  the  cadmium/mer-  Temperature, °C  10  Liquid
                                curic  oxide  cell.  As  cadmium  is  practically
                                insoluble  in  all  concentrations  of  aqueous   –10
                                potassium  hydroxide  solutions,  the  electro-
                                lyte could be optimized for low-temperature   –30
                                operation.
                                   The freezing-point curve for caustic potash   –50
                                solutions is shown in Fig. 12.1. It shows that
                                the eutectic with a freezing point below -60°C   –70
                                is 31% w/w KOH, which was the electrolyte   0  10  20  30  40  50  60  70
                                most frequently used. Improvements in low-          KOH, % w/w
                                temperature performance have been made in
                                some cases by the addition of a small percent-  FIGURE  12.1  Freezing-point  curve  for  aqueous  caustic
                                                                    potash solutions.
                                age of cesium hydroxide to the electrolyte.

                    12.3.2  Zinc Anode

                                Alkaline electrolytes act as ionic carriers in the cell reactions. The reaction at the zinc negative
                                electrode may be written

                                                              –
                                                       Zn + 4OH  → Zn(OH) 4 2-  + 2e
                                                                          -
                                                       Zn(OH)  2-  → ZnO + 2OH  + H O
                                                             4                2
                                These reactions imply the dissolution of the zinc electrode, with the crystallization of zinc oxide
                                from the electrolyte. The reaction at the anode can be simplified to

                                                       Zn + 2OH  → ZnO + H O + 2e
                                                              –
                                                                        2
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