Page 42 - 04. Subyek Engineering Materials - Manufacturing, Engineering and Technology SI 6th Edition - Serope Kalpakjian, Stephen Schmid (2009)
P. 42

General introduction -'  ¢e<§$;ea}ce,~<eeaa J

                                                               Sheet-metal-forming


                                    .                                            I                        I

                                                                                      LQ
                                           Shearing     Bending and drawing
                                                                                             Forming
                                                                                      '- ~-1  § , 2 ..

                                                                                      I""`"' """"|
                                       " "" "'
                                                             I' °""["”"'°'
                                                      "|
                                                                                          §
                                                                                               I
                                                             I  'II,

                                                                                      I
                                    I
                                                        I
                                               :T
                                                rrrrrr
                                                                                               3:16
                                    I
                                                                                            ,_

                                    I   ,,f,,f,,, ,,,,
                                           Blanking     | I I  I .  Bending               Stretch forming  I I I
                                    I                        I
                                    I                        I     in            I |       ,:¢,3;..~~‘:'t'.  I |
                                                                                      I                   I
                                                                       ,,,.
                                                                                      I
                                                                                           I
                                            H
                                        H  W  .    VVVV               IIIII      I I  I ml 'fi            l I
                                            Siitting     I    = I I  Hemming     = I  I I  Hydroforming   I

                                            ‘P
                                    I                    | | :                        I    gg        _
                                                         I
                                           P ”                                                    =r~     I I
                                    I                    I   I I   I I,,,                                 I
                                    l
                                           Punching               Roll forming               Spinning     I
                                    I                    I   I
                                    I                    I   |                                            I
                                                                       I -
                                    I                    |   I         |         i                        |
                                    I                        I         |         I                        |
                                                                       |
                                    I                        I    IIIIIII I I                             |
                                    I I   M W    I_III       I I  I'   I   IIII  | |                      | |
                                    I                        I .l      ‘ I       ' I  I                   ' I
                                                             I 3
                                    '
                                                             ' £ IIII
                                                                       '
                                    I
                                                                                 I
                                                                                      I I
                                           Piercing               Deep drawing        I Magnetic-pulse forming  I
                                    I                        I                   I
                                         __._____.___¢          _..____.._____¢       I _._______.__..__d
                                    l                        I.
                                                                      (C)
                                    FIGURE I.6c  Schematic illustrations of various sheet-metal-forming processes.
                                         systems (MEMS) and nanoelectromechanical systems (NEMS), typically involv-
                                         ing processes such as lithography, surface and bulk micromachining, etching,
                                         LIGA, and various specialized processes (Chapters 28 and 29).
                                    Process Selection.  The selection of a particular manufacturing process or, more
                                    often, sequence of processes, depends on the geometric features of the parts to be
                                    produced, including the dimensional tolerances and surface texture required, and on
                                    numerous factors pertaining to the particular workpiece material and its manufac-
                                    turing properties. To emphasize the challenges involved, consider the following two
                                    cases:
                                      a. Brittle and hard materials cannot be shaped or formed without the risk of frac-
                                         ture, unless they are performed at elevated temperatures, whereas these mate-
                                         rials can easily be cast, machined, or ground.
   37   38   39   40   41   42   43   44   45   46   47