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230   •  Chapter 7    /    Dislocations and Strengthening Mechanisms

            Figure 7.14  The motion of a dislocation
            as it encounters a grain boundary, illustrating          Grain boundary
            how the boundary acts as a barrier to
            continued slip. Slip planes are discontinuous
            and change directions across the boundary.
            (From L. H. Van Vlack, A Textbook of Materials
            Technology, Addison-Wesley Publishing Co., 1973.
            Reproduced with the permission of the Estate of   Slip plane
            Lawrence H. Van Vlack.)




                                                                       Grain A                  Grain B


                                “pile up” (or back up) at grain boundaries. These pile-ups introduce stress concentra-
                                tions ahead of their slip planes, which generate new dislocations in adjacent grains.
                                   A fine-grained material (one that has small grains) is harder and stronger than one
                                that is coarse grained because the former has a greater total grain boundary area to
                                impede dislocation motion. For many materials, the yield strength s y  varies with grain
                                size according to
            Hall–Petch
             equation—                                                -1/2
            dependence of yield                           s y = s 0 + k y d                         (7.7)
            strength on grain size
                                In this expression, termed the Hall–Petch equation, d is the average grain diameter, and
                                s 0  and k y  are constants for a particular material. Note that Equation 7.7 is not valid for
                                both very large (i.e., coarse) grain and extremely fine grain polycrystalline materials.
                                Figure 7.15 demonstrates the yield strength dependence on grain size for a brass alloy.
                                Grain size may be regulated by the rate of solidification from the liquid phase, and
                                also by plastic deformation followed by an appropriate heat treatment, as discussed in
                                Section 7.13.
                                   It should also be mentioned that grain size reduction improves not only the strength,
                                but also the toughness of many alloys.


                                Figure 7.15  The influence of                Grain size, d (mm)
                                grain size on the yield strength of a    –1            –2       –3
                                70 Cu–30 Zn brass alloy. Note that     10            10     5 × 10  30
                                the grain diameter increases from   200
                                right to left and is not linear.
                                (Adapted from H. Suzuki, “The
                                Relation between the Structure and   150
                                Mechanical Properties of                                            20
                                Metals,” Vol. II, National
                                Physical Laboratory, Symposium No.   Yield strength (MPa)              Yield strength (ksi)
                                15, 1963, p. 524.)             100



                                                               50                                   10



                                                                0                                   0
                                                                          4       8       12      16
                                                                              d –1/2  (mm –1/2 )
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