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58  Menibranes for Industrial Wastewater Recovery and Re-use

         diluate resistance and the resistance of  the ion exchange membranes, although
         determined to some extent by the salt concentration, is normally low - between 2
         and 10 f2 cm2 for most commercial ion exchange membranes in 0.5 eq mP3 NaCl
         (Strathmann,  1984). It  therefore  follows  that  the  main  contribution  to  the
         electrical resistance is from the diluate cell.
           The specific energy demand is increased, by 5-lo%, by electrodialysis reversal
         (EDR)  operation.  In  this  operational  mode,  which  is  very  common  in  ED
         applications,  the current is  periodically  reversed  such that the concentrated
         stream  becomes  the  diluate  stream  and  vice  versa.  This  adds  to  process
         complexity and reduces  recovery  but  also virtually  eliminates  problems  with
         scaling, since reversing the polarity of the electrodes produces a concomitant pH
         shift that suppresses the build-up of  scale during the high-pH cathode electrode
         compartment.


         Ancillary  mass transfer promotion
         Mass transfer  can be  promoted  simply through changing the spacer material.
         Membrane spacers for ED technologies are either sheet flow, which promote plug
         flow of the water throughout the width of the channel, or tortuous path, which
         provide an extended path length and thus a greater linear flow velocity for the
         same volumetric  throughput  (Fig. 2.24). Tortuous  path spacers yield  higher
         Reynolds numbers but at the expense of a higher pressure drop across the stack.
         Most commercial ED systems are now based on sheet flow spacers.
           Certain  technologies  use  additional  devices  to  promote  mass  transfer.
         Examples include  the  mechanically  enhanced, high-shear  processes  (Section
         2.1.4) which  employ motors  to  increase  the shear at or near the membrane
         surface. The additional energy consumption of  such devices relates directly the
         shear applied, and a key part of the design of such devices is optimisation so as to
         impart the maximum shear for the minimum energy expenditure.  As  already
         stated (Section 2.1.4), coarse bubble aeration may also be employed to enhance
         mass  transfer  and in  immersed  membrane  processes,  such as the submerged
         membrane bioreactor  (Stephenson et al.,  2000). In such cases it represents  a
         significant, sometimes the most significant, contribution  to the overall energy
         demand  and  is  dependent  on the  air  flow  rate, the  nozzle diameter  and the
         submersion  depth.  Other  turbulence  promotion  devices,  such as  pulsed  and
         vortex flow (Section 2.1.4) have yet to be commercialised.













                         (a)                            (b)
              Figure 2.24  Electrodialysis spacers: (a) sheetflow (Eurodia) and (b) tortuouspath (Ionics)
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