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4.6 SELF-ASSEMBLY                                                            FUNDAMENTALS

                      Patterned SAM





                      HFDTS-SAM              Methanol (10μm)
                      Silanol group          Silica particle (1μm  )
                                             Patterning of
                                                              Magnification          Magnification
                                             spherical particle
                                             collectives






                     Decalin (50 ml)
                  Figure 4.6.16
                  Preparation of spherical particle collective patters prepared by two-solution method.




                  few nanometers over the whole particle collective and  By these particle assembling and patterning
                  a rainbow structure color is observed from it.  processes, the particle collective patterning of any
                                                                 shape can be created using a solution process that
                  (c) Preparation and pattering of spherical particle  has low energy consumption and low environmental
                  collectives by two-liquid method               load. However, in order to materialize photonic
                                                                 devices, the manufacture of various kinds of struc-
                  Based on this process, the preparation of spherical  tures with high accuracy is required to control the
                  particle collectives made of an arbitrary number of  photonic band gap and to produce different types of
                  particles (Fig. 4.6.15) and its patterning (Fig. 4.6.16)  functional integration. Further development in this
                  have been realized [21]. For the preparation of spher-  field is expected.
                  ical particle collectives, particles-dispersed water is
                  dropped on a hydrophobic self-assembled monolayer
                  and soaked in hexane, which is barely soluble to
                  water. After the size control divides the droplets in the      References
                  colloid solution by ultrasonic treatment, the particle
                  collectives are sphericalized due to the hexane/water  The related papers of the author are found at the
                  solution.                                      Internet site http://staff.aist.go.jp/masuda-y/index.html
                    By this method, particle collectives of any size
                  can be prepared by changing the particle concentra-
                  tion and droplet size. In the patterning, the  [1] Y. Masuda: Metamorphosis, Murata Manufacturing
                  hydrophobic/ hydrophilic self-assembled monolayer  Co., Ltd., Vol. 10, pp. 26–27 (2005).
                  is used as a template to arrange the collectives at the  [2] Y. Masuda, K. Koumoto: Ceramics Data Book, Vol. 28,
                  same interval.                                    pp. 47–49 (2000).
                    For these structures, it is possible to control the  [3] Y. Masuda, N. Saito and K. Koumoto:  Bull. Ceram.
                  shape from a sphere to a flat dome by changing the  Soc. Jpn., 37, 615–620 (2002).
                  combination of self-assembled monolayers and solu-  [4] Y. Masuda, K. Tachibana, M. Itoh and K. Koumoto:
                  tion as well as the density ratio of the two solutions  Mater. Integration, 14, 37–44 (2001).
                  and controlling the contact angle of the colloid solu-  [5] Y. Masuda, K. Tachibana, M. Itoh and K. Koumoto:
                  tion and the buoyant force exerted on it. Concerning  Fabrication of Microstructure for Novel Property and
                  the process of preparing these particle collectives,
                  the possibility of producing multi-dimensional peri-  their Application, TIC, Tokyo, Japan, (2003).
                  odical structures and controlling the photonic band  [6] Y. Masuda, K. Koumoto: J. Soc. Inorg. Mater. Jpn., 7,
                  gap is being investigated by making second-stage  4–12 (2000).
                  periodical structures by the use of spherical particle  [7] Y. Masuda:  Mater. Sci. Technol., Kinzoku,  76(3),
                  collectives.                                      284–292 (32–40) (2006).

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