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18 DEVELOPMENT OF HIGH-PERFORMANCE ELECTROCHEMICAL REACTORS                   APPLICATIONS
                                            20mm*0.5





                                            15mm
                               Solid electrolyte    Catalytic electrode
                               (oxygen ionic          Cathode
                               conductor)             Anode
                                                                            exhaust gas  clean air



                                 Catalytic
                                 electrode


                                 Cathode

                                  Solid                                  Oxygen pumping
                                                      nano redox-reaction zone
                                electrolyte
                  Figure 18.2
                  TEM image of the interface between NiO and YSZ; and, the reaction model of selective NO decomposition.
                                                                                     x

                  In this case, selective decomposition of NO mole-  with Ni and oxygen vacancy in YSZ comparing to the
                                                       x
                  cules was drastically suppressed due to the exis-  oxygen molecules through the redox reaction.
                  tence of large pores. The formation of the micron  Oxygen ionic current passes through the network of
                  size pores by the electrochemical reaction was  YSZ particles surrounding the Ni grains; removes the
                  irreversible. Therefore, increasing the efficiency of  produced oxygen species; and, allows the reaction to
                  the selective decomposition of NO requires an  reoccur. The regeneration of Ni grains from the reduc-
                                                 x
                  increase in the thickness of the interface layer with  tion of NiO takes place at the NiO/YSZ interface by
                  nanoparticles and nanopores. This can be achieved  the following reaction
                  by applying low voltage for a prolonged period

                                                                                             2
                  of time.                                          NiO   Y ZrO   2 e    Ni    O ( YSZ)  (18.3)
                                                                                )
                                                                           (
                                                                               2
                                                                          O
                    The unique structure of the YSZ/NiO interface is
                  the existence of the 10–50 nm Ni grains reversibly  The reduction of NiO grains to Ni grains and the oxi-
                  produced during the electrochemical reaction and cell  dation of Ni grains to NiO take place continuously
                  operation. It is well known that the adsorption and  during the reactor operation. As a result, the catalytic
                  decomposition of NO gas molecules occur in prefer-  activity for NO decomposition is independent of the
                                   x
                  ence to oxygen gas molecules on Ni grain surfaces. In  operating time. x
                  addition, it should be noted that rough surfaces with  As shown in Fig. 18.3, the efficiency of NO
                  nanosized Ni grains are much more active on break-  decomposition by the newly developed electrochem- x
                  ing NO chemical bonds than smooth, flat surfaces.  ical reactor far exceeds the efficiency of the conven-
                        x
                  Based on the above results, the following reaction  tional electrochemical cells. Previous tests applying
                  mechanism was proposed for NO decomposition on  electrochemical cells to decompose NO were
                                             x
                  the nanosized Ni grains produced during the reactor  unsuccessful in suppressing the supplied electrical
                                                                                                      x
                  operation.
                                                                 power due to the effect of co-existing oxygen mole-
                              NO   Ni   Ni    NO        (18.1)   cules. Precise nanostructural control on the electro-
                                                                 catalytic layer enabled us to improve the cell
                              2Ni   NO   2NiO    N 2    (18.2)   properties and reduced its energy consumption to
                                                                 half of those using presently employed catalysts (as
                                                                 calculated from the engine power and fuel loss
                  NO gas molecules are first chemisorbed on Ni. And  equivalent to the electrical energy).
                  then, the chemisorbed NO decomposes to form N 2  To commercialize the electrochemical reactors,
                  and oxidizes Ni to NiO. The NO gas molecules in the  there are still many problems to overcome. For
                                            x
                  nanospaces have extremely high possibility to interact  example, stacking up cells to obtain sufficient
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