Page 322 - Orlicky's Material Requirements Planning
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CHAPTER 17 Remanufacturing 301
FIGURE 17-2
242095
Clock
Remanufacturing Refurbished
bill of material.
242503
Inner Works 223291
Rebuilt Hands Rebuilt
1 Each 2 Each
223032 123032 142503 123291 142095 239853
Clock
Face, New Face Inner Works Hands Disassembly Gift Box
50% 50% 1 Each 2 Each 1 Each
1 Each
136958
Clock
REMANUFACTURING ROUTINGS
Similar to a standard material planning requirement, routings must be prepared that
describe the process by which the components are transformed into the parents. In this
example, routings would be required for:
242095 Clock, refurbished
242503 Inner works
223291 Hands
142095 Clock disassembly
Notice that no routing is required for the face (123032) because this is a by-product
of the disassembly process of the 136958 clock. These routings may have probabilities
attached to them, similar to the occurrence factors in the BOM. A standard material plan-
ning system requires that the probabilities be reflected in the routing input to the system.
A system that has been built specifically for the remanufacturing industry allows the
entry of occurrence factors separately.
The routing below could represent the planning routing for the processing of the hands.
223291 Hands
Step Description Work center Hours
10 Cleaning Plating 2.0
20 Polish Buffing 3.5
30 Reassembly Assembly 1.0
