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Useful Electronic Circuits and Construction Techniques to Get You Going

            138   Chapter Six

                        the sharpness of the bandpass characteristic is given by the resonance  Q
                        factor:


                                                           1   L
                                                       Q =                                  (6.2)
                                                           R C
                        If we want to connect this filter to an opamp output then its impedance at res-
                        onance should be high enough to avoid overload, say, 1kW for a 1V output. This
                        means choosing the filter resistance greater than 1kW. For measurements in
                        the audio range, a few trials of component values show that we need a rather
                        large inductor and small capacitor, and this necessitates using a ferromagnetic
                        core for the inductor. Ferrite pot-cores are about right for this, which are char-
                        acterized by a value A L . This is the inductance in nanohenry for a single turn
                                                                                        2
                        on the core, whereby the inductance goes as the number of turns N . A L is a
                        characteristic of the actual component, not only of the ferrite material, and
                        depends most strongly on the air-gap dimension. Small gapped cores, such as
                        the RM-series from MMG-Neosid have A L values from 160 to 400nH. Ungapped
                        RM-series cores in F44 or F9 materials have A L = 2000 to 4300. These are the
                        ones to use for a simple audio filter. For example N = 250 turns on an RM10
                        pot-core with A L = 4300 should give L = 270mH. With a 1nF capacitor this gives
                        a resonance at 9700Hz. With R = 1kW, Q ª 16. This would be useful to perform
                        noise measurements in the audio band, with the response 3dB down at 9420
                        and 10010Hz. The RM10 core is about 30mm diameter and 20mm high and
                        comes with a coil former making winding simple. Again, a scrap of blob board
                        does a good job (Fig. 6.12c). A wide variety of toroidal cores is also available,
                        but these are tedious to wind without elaborate jigging. It is easy to see why
                        we have chosen an ungapped core; the much smaller A L would necessitate an
                        inconvenient number of wire turns.

            6.10 Metal Box for Testing

                        All optical receivers need very effective electrostatic screening to reduce pickup
                        of line-frequency interference. This means mounting them in a conducting
                        enclosure such as of die-cast aluminum or metal-sprayed plastic. The conduct-
                        ing surface must be connected to the circuitry ground. Small enclosure holes
                        and even the photodiode package window can give problems with high-
                        sensitivity receivers. The same difficulties arise during testing, and so another
                        useful tool is a metal box. This should offer excellent electrical and optical
                        screening, allow quick mounting of circuits under test, and have a range of feed-
                        throughs for power leads and input/output signals. I use a large (300 ¥ 300 ¥
                        150mm) diecast aluminium box. The lid is used as the base, mounted on tall
                        rubber feet or standoffs to make room for a collection of right-angle BNC
                        sockets and power leads. The deep lid should be easily removable but needs to
                        be bonded to the base with a heavy ground lead. Halfway across the lid/base is
                        an aluminum plate wall with a 5mm hole in it. This is to allow separation of


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