Page 86 - Pipeline Pigging Technology
P. 86

Pigging for flexible  pipes










                  PIGGING         AND      INSPECTION

                        OF FLEXIBLE PIPES



        INTRODUCTION


        The current proliferation in the use of flexible pipes from  the drill floor to
     the  seabed  largely derives from  early successes achieved in the late 1970s in
     the  application  of  flowlines  and  static  risers.  At that  time,  there  was  an
     industry demand to develop  an alternative pipeline construction  to that of
     rigid pipe, which could be quickly laid using more economical installation
     vessels  and  which  could  offer  greater  tolerance  for  misalignments. Early-
     product  developments utilized a composite  of steel and polymer materials to
     construct  a layered structure which  could  offer  greater chemical resistance
     and structural flexibility than that offered  by steel pipe. Technical develop-
     ment progressed  along two paths - that based on making submarine power
     cables; and that based  on the making of steel-reinforced hoses.
        Today these two manufacturing technologies offer the oil industry alterna-
     tive  product  constructions  known  as  the  bonded  and  non-bonded  type
     flexible pipes. By utilizing the inherent chemical resistances and mechanical
     properties  of its component  parts, flexible pipe offers a composite construc-
     tion having the advantages of: a low bending radius; good thermal character-
     istics;  high dampening coefficient;  and  high impact  resistance.  These  and
     other favourable properties related to stress distribution have prepared  both
     types of flexible pipe for use in increasingly more-demanding applications. In
     fact,  since  1979,  more than  1600km  (lOOOmiles) of flexible pipe  has  been
     installed using both  constructions.
        As a result of successful operational experience with quasi-static risers and
     dynamic topside  jumpers in the past  15 years, pipe developments  extended
     this technology  into the field of dynamic catenary risers. The need for such
     risers began in Brazil in the early 1980s due to Petrobras' commitment to bring
     oilfields onstream quickly using subsea and floating production  systems. As an
     alternative  to using rigid risers having articulated  or  swivel  joints, flexible
     risers have been installed to connect  fixed seabed hardware to floating units.


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