Page 295 - Reciprocating Compressors Operation Maintenance
P. 295

28O    Reciprocating Compressors:  Operation and Maintenance


         design  incorporated clearance  between  hubs. Figure 4-32  shows the outer
         rirn  under  compression  when  the  piston  was  tightened.  This  keeps  the
         joint tight. The new pistons were  fabricated and installed, using the  same
         piston rings and piston rod. The breakage problem was eliminated.











                                       Clearance
                                       0.005 to
                                       0.010 in.







                     20-in. one-piece             20-in.  two-piece piston
                    piston has irregular          has  thin-walled ribbed
                     wall  thickness dtie         design with  clearance
                       to core  shift                between hubs

                    FIGURE   4-32.  One- and two-piece piston designs.


         RENEWING   PISTON  RINGS

           Piston  rings must be  replaced  when  the  end  gap  (clearance)  becomes
         too great and blow-by of the gas occurs. End gap increases  occur when:

           • Rings become worn
           • Cylinder bore wear takes  place
           • Scuffing  occurs  on the  surface  of the ring due to lack  of  lubrication,
             or  cylinder  cooling  is  rendered  ineffective,  or  the  cylinder  bore
             becomes  rough.
         OVERSIZE  PISTON  RINGS


           Oversize  piston rings  are required  when the ring gap has tripled.  Nor-
         mally, the ring gap for a cast iron butt cut piston ring is  .002"  per inch of
   290   291   292   293   294   295   296   297   298   299   300