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70 Safety Risk Management for Medical Devices
sets and components; and sensitivity evaluations. Sensitivity evaluation shows the sen-
sitivity of the top event to the variations in probabilities of occurrence of basic events
that lead up to the top event.
12.1.2.1 Primary, secondary, and command Faults
Ref. [24] identifies three categories of faults: primary, secondary, and command, and
describes them as follows:
• Primary fault: “Any fault of a component that occurs in an environment for
which the component is qualified”; e.g., “a pressure tank, designed to with-
stand pressures up to and including a pressure P 0 , ruptures at some pressure
p # P 0 because of a defective weld.”
A primary fault is inherent to the component and occurs under design con-
ditions. A primary fault in one component is presumed to be independent of a
primary fault in another component, i.e., a primary fault in component X
would not cause a primary fault in component Y.
• Secondary fault: “Any fault of a component that occurs in an environment for
which it has not been qualified. In other words, the component fails in a situa-
tion which exceeds the conditions for which it was designed; e.g., a pressure
tank, designed to withstand pressure up to and including a pressure P 0 , ruptures
under a pressure p . P 0 .”
A secondary fault is due to unforeseen external factors.
• Command fault: “Proper operation of a command, but at the wrong time/
place.” A command path is a chain of events through the system that culmi-
nates in the desired command. In the development of command-faults identify
what sequence of faults led to the command fault. The terminus of this chain
would be primary/secondary faults.
12.1.2.2 Immediate, necessary, and sufficient
In the development of faults, and identifying the contributing lower level events, con-
sider the following tests. For each lower level event ask if it is:
Immediate Is the next event on the lower level, immediately preceding the event in question?
Benefit: It keeps you from jumping ahead and missing causes. Ref. [24] says
“The basic paradigm in constructing a fault tree is ‘think small’, or more
accurately ‘think myopically.’”
Necessary Is the next event on the lower level necessary to cause the fault in question?
Benefit: It helps maintain the cause and effect relationship, and avoids extraneous
entries.