Page 429 - Six Sigma Demystified
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Part 3  S i x   S i g m a  To o l S        409


                           Range Chart Calculations
                           Plotted statistic:
                                         Range  = max(x , x , . . . , x ) – min (x , x , . . . , x )
                                                               n
                                                         2
                                               j
                                                      1
                                                                        1
                                                                                 n
                                                                           2
                           where x , x , . . . are the n observations in subgroup j
                                  1  2
                           Centerline: Average range.
                           UCL, LCL (upper and lower control limits):
                                                      UCL  =  R  + 3d σ
                                                          R         3 x

                                                   LCL  = max(0,  R  – 3d σ
                                                       R               3 x
                           where  R  is the average range, d  is a function of n (tabulated in Appendix 6),
                                                        3
                           and σ  is process sigma, which is calculated using the average range as  R /d .
                                x                                                               2
                           Note: Some authors prefer to write this as

                                                        UCL  =  R D 4
                                                             R

                                                         LCL  =  R D 3
                                                            R
                           where D  and D  are a function of n (tabulated in Appendix 6).
                                   3      4
                           Sigma Chart Calculations
                           Plotted statistic: The subgroup standard deviation:

                                                          ∑  n  ( x −  x ) 2
                                                                 i
                                                    S =      i =1 n − 1  j
                                                      j

                           where x  are the observations in subgroup j,  x  is the subgroup average for
                                  i
                                                                       j
                           subgroup j, and n is the subgroup size.
                           Centerline: Average sigma.

                           UCL, LCL (upper and lower control limits):

                                                            S 
                                               UCL =  S + 3    c    1 − c  2 4
                                                   s
                                                            4
                                                           
                                               LCL =  min 0, S + 3( /  4  1 −  c 2  
                                                                 S c )
                                                          
                                                   s
                                                                           4
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