Page 136 -
P. 136

Pump Bearings

              7.5  The  total  bearing  arrangement


               To  ensure  that  these  bearings provide  long-lasting,  trouble-free  service,
               it  must  be  recognized  that  they  are  only  a  part  of  the  total  bearing
               arrangement.  Other  important  aspects  include  the  support  and  the
               protection  of these  bearings.  Such  support  includes  a  strong  shaft  and
               housing  to  minimize  the  effect  of  any  externally  induced  stresses  or
               vibration.  It  also  requires  accurate  machining  of the  housing  and  the
               shaft as well as the  correct fits for the  bearings.
               Protection  of the  bearings is supplied  by the lubricant which is required
               to  separate  the  rolling  elements  and  the  raceway  contact  surfaces,  to
               minimize  the  effect  of friction,  and  to  prevent  corrosion.  The  selection
               of the  lubricant  is  a  consideration  of it's  viscosity,  and  depends  on  the
               operating  temperature,  the  bearing  size  and  it's  rotational  speed.  The
               bearing  manufacturer  can  identify  the  minimum  viscosity  required  for
               all  these  conditions,  and  the  chosen  lubricant  should  provide  a  higher ~
               viscosity  than  the  minimum  identified.  This  reduces  the  friction  losses
               in the  bearing and extends the  operating life.



              7.6  Oil  lubrication

               ISO  Viscosity  Grade  denotes  the  oil Viscosity  at  40~   In  other  words
               an  ISO  VG  100  oil  has  a  viscosity  of  100  centistokes  at  40~   As  the
               Viscosity  Grade  of the  oil  increases,  these  oils  will  provide  satisfactory
               lubrication  to  the  same  bearing,  but  at  increasing  temperature
               limitations.  Most  pump  applications  will  require  either  an  ISO  VG  68,
               or  an  ISO VG  100  oil to  provide  a greater  safety margin  to  the  bearing
               lubrication.

               Quality  mineral  oils  oxidize  at  a  continuous  operating  temperature  of
               100~    and  should  be  changed  every  three  months  or  2000  hours,
               whichever  is  the  sooner.  Synthetic  oils  however,  tend  to  be  more
               resistant  to  temperature  effects  and  therefore  require  less  frequent
               change.  As  a  general  guideline,  the  lubricant  should  be  changed  when
               the  maximum  contaminant  levels  of 0.2%  of either  solids  or  water  are
               identified.


              7.6.1  Static oil lubrication
               In  a  horizontal  pump,  the  oil  level  should  be  set  at  the  center  of
               the  lowest  ball  in  race.  Oil  must  be  able  to  enter  the  bearing  from
               both  sides,  particularly  in  the  case  of  double  row  or  paired  single
               row  bearings  where  a pumping  action  from  the  bearings  may  repel  the
               oil.
   131   132   133   134   135   136   137   138   139   140   141