Page 365 - The Toyota Way Fieldbook
P. 365

Dec                 Dec
                                            Nov                 Nov
                                            Oct  Sep            Sep  Oct
                             Overtime $ per Month  Jul  Jun  Aug  May  Monthly Late Shipments  Jul  Jun  Aug









                                            Mar  Apr            Apr  May
                                                                Mar
                                           Feb
                                                                Feb
                                           Jan
                                                                Jan
                                100  80  60  40  $ 000‘s  20  0  80  60  40  20  Quantity  0







                                                Dec
                                   Goal = 36    Nov

                                                Oct

                                                Sep  Aug  Jul  Jun  Units per hour is consistently below goal. Condition is worsening. Overtime costs are increasing. Number of late shipments are increasing.  Complete problem statement
                              Monthly Units per Hour
                                Fabrication Line


                           1. DEFINE THE PROBLEM SITUATION  Units per Hour  40  30  20  10  0  May  Apr  Mar  Feb  Jan  Problem Summary Statement  •  •  •  •  Figure 14-11.
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