Page 364 - The Toyota Way Fieldbook

Dec
Nov
Oct
Overtime $ per Month
Sep
Aug
Jul
Jun
May
Apr
Mar
Feb
Jan
60
80
100
40
20
0
$ 000‘s
Dec Monthly Late Shipments 80 60 40 20 Quantity 0 Jul Jan Jun Sep Apr Feb Dec Oct Aug Mar Nov May
Goal = 36 Nov
Oct
Sep Aug Jul Jun Units per hour is consistently below goal. Condition is worsening. Overtime costs are increasing. Number of late shipments are increasing. Complete problem statement
Monthly Units per Hour
Fabrication Line
1. DEFINE THE PROBLEM SITUATION Units per Hour 40 30 20 10 0 May Apr Mar Feb Jan Problem Summary Statement • • • • Figure 14-11.