Page 157 - The Tribology Handbook
P. 157

Belt drives                                         61





                  SERVICE FACTORS (SF) FOR VARIOUS APPLICATIONS

                  Design power = SF x Rated power.


                                                                                        DUTY EXAMPLES
                                                                                   1.  Sound  and  video  recorders,
                                                                                   electric   typewriters,   business
                                                                                   machines and computers
                                                                                   2.  Agitators (for liquids),  fans up
                                                                                   to  7.5 kW, uniformly  loaded
                                                                                   conveyors
                                                                                   3. Agitators  (semi-solids),  fans
                                                                                   over  7.5 kW,  printing  machinery,
                                                                                   conveyors (not uniformly  loaded)

                               1         2      I     I    I                       4.  Bucket  elevators,  pulverisers,
                                                                                   textile machinery
                   0.5
                                                                                   5.  Crushers,  ball  mills,  rubber
                                                                                   machinery, e.g. calenders.
                                      Increasing application duty (severity) -




                  *  Some design procedures include arc of  contact factors in SF. This is not followed here. SF may be increased by up to O.6for
                  speed-up drives and if the belt layout requires reverse bending. SF also depends slightly on belt length and other factors: this
                  detail is not considered here.
                    It is not customary to include operating timelday  in SF for flat belt drives. A  mid-range value may be chosen for these.

                                             Figure 1.2 Service factors for various duties



                  BELT SELECTION FROM DESIGN POWER RATING CHARTS
                  The belt  section is  selected  on  basis  of  the region  which   100,
                  contains the intersection of design kW with fastest pulley
                  revimin. Regions can overlap -. more than one belt section
                  may be a possibility.
                   Drives  may  be  designed with  any  pulley  diameters >
                  d,,,  for  that section.  It is  usually  desirable  to choose the
                  largest  diameter  pulleys  for  which  space  is  available,
                  subject  to  the  maximum  recommended  belt  speed  not   10
                  being  exceeded.
                   The  labels  dl  X  wl, d2 X  w2 give  indications  of  likely   5
                  combinations of  smallest  pulley  diameter  and belt  width
                  for  180" arc of  contact drives.
                   The design  power rating charts on the following pages
                  are all consistent with  the service factors  SF above. They   1
                  differ from some catalogues'  charts which  use differently
                  based  SF values.
                                                                                    I     I
                                                                    ni  .                 I
                                                                    .,.
                                                                      too                1000               10,000
                                                                                    Fastest pulley revlmin
                                                                        Figure 1.3  The use of power rating charts
                                                               81.3
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