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10







                                                                     Fluid Power Systems






                                                              10.1  Introduction
                                                                    Fluid Power Systems  •  Electrohydraulic
                                                                    Control Systems
                                                              10.2  Hydraulic Fluids
                                                                    Density  •  Viscosity  •  Bulk Modulus
                                                              10.3  Hydraulic Control Valves
                                                                    Principle of Valve Control  •  Hydraulic Control Valves
                                                              10.4  Hydraulic Pumps
                                                                    Principles of Pump Operation  •  Pump Controls
                                                                    and Systems
                                                              10.5  Hydraulic Cylinders
                                                                    Cylinder Parameters
                                 Qin Zhang                    10.6  Fluid Power Systems Control
                                                                    System Steady-State Characteristics  •  System Dynamic
                                 University of Illinois
                                                                    Characteristics  •  E/H System Feedforward-Plus-PID
                                 Carroll E. Goering                 Control  •  E/H System Generic Fuzzy Control
                                 University of Illinois       10.7  Programmable Electrohydraulic Valves



                                 10.1 Introduction


                                 Fluid Power Systems
                                 A fluid power system uses either liquid or gas to perform desired tasks. Operation of both the liquid
                                 systems (hydraulic systems) and the gas systems (pneumatic systems) is based on the same principles.
                                 For brevity, we will focus on hydraulic systems only.
                                   A fluid power system typically consists of a hydraulic pump, a line relief valve, a proportional direction
                                 control valve, and an actuator (Fig. 10.1). Fluid power systems are widely used on aerospace, industrial,
                                 and mobile equipment because of their remarkable advantages over other control systems. The major
                                 advantages include high power-to-weight ratio, capability of being stalled, reversed, or operated inter-
                                 mittently, capability of fast response and acceleration, and reliable operation and long service life.
                                   Due to differing tasks and working environments, the characteristics of fluid power systems are
                                 different for industrial and mobile applications (Lambeck, 1983). In industrial applications, low noise
                                 level is a major concern. Normally, a noise level below 70 dB is desirable and over 80 dB is excessive.
                                 Industrial systems commonly operate in the low (below 7 MPa or 1000 psi) to moderate (below 21 MPa
                                 or 3000 psi) pressure range. In mobile applications, the size is the premier concern. Therefore, mobile
                                 hydraulic systems commonly operate between 14 and 35 MPa (2000–5000 psi). Also, their allowable
                                 temperature operating range is usually higher than in industrial applications.







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