Page 72 - Thomson, William Tyrrell-Theory of Vibration with Applications-Taylor _ Francis (2010)
P. 72

Sec. 3.3   Rotor Unbalance                                      59





                                                                             Rotor







                                     Figure  3.3-2.  System            Figure  3.3-3.  A ro-
                                     with  dynamic  unbal­             tor  balancing  ma-
                                     ance.                            chine.



                             example,  consider  a  shaft  with  two  disks,  as  shown  in  Fig.  3.3-2.  If  the  two
                             unbalanced  masses  are  equal  and  180°  apart,  the  rotor will  be  statically balanced
                             about  the axis of the shaft.  However, when the  rotor is spinning, each  unbalanced
                             disk  would  set  up  a  rotating  centrifugal  force,  tending  to  rock  the  shaft  on  its
                             bearings.
                                  In  general,  a  long rotor,  such  as  a  motor  armature  or  an  automobile  engine
                             crankshaft,  can  be  considered  to  be  a  series  of  thin  disks,  each  with  some
                             unbalance.  Such  rotors  must  be  spun  in  order  to  detect  the  unbalance.  Machines
                             to  detect  and  correct  the  rotor  unbalance  are  called  balancing  machines.  Essen­
                             tially,  the  balancing  machine  consists  of  supporting  bearings  that  are  spring-
                             mounted  so  as  to  detect  the  unbalanced  forces  by  their  motion,  as  shown  in  Fig.
                             3.3-3.  By  knowing  the  amplitude  of  each  bearing  and  their  relative  phase,  it  is
                             possible  to  determine  the  unbalance  of  the  rotor  and  correct  for  them.  The
                             problem  is  that  of  2  DOF,  because  both  translation  and  angular  motion  of  the
                             shaft take place simultaneously.
                             Example 3.3-1
                                 Although  a  thin  disk can  be  balanced  statically,  it  can  also  be  balanced  dynamically.
                                 We  describe one  such  test  that can be  simply performed.
                                      The disk is supported on spring-restrained bearings that can move horizontally,
                                 as  shown  in  Fig.  3.3-4.  With  the  disk  running  at  any  predetermined  speed,  the
                                 amplitude   and  the  wheel  position  a  at  maximum  excursion  are  noted.  An
                                 accelerometer on the bearing and a stroboscope can be used for this observation. The
                                 amplitude   due to the original unbalance   is drawn to scale on the wheel in the
                                 direction  from  o  io  a.
                                      Next,  a  trial  mass   is  added  at  any point  on  the wheel  and  the  procedure  is
                                 repeated  at  the  same  speed. The  new  amplitude   and wheel position  b, which  are
                                 due to the original unbalance   and the trial mass  mj, are represented by the vector
                                 ob.  The  difference  vector  ab  is  then  the  effect  of  the  trial  mass   alone.  If  the
                                                                   /

                                 position of mj  is now advanced by the  angle  <>shown  in  the vector diagram,  and  the
                                 magnitude  of   is  increased  to   (oa/ab),  the  vector  ab  will  become  equal  and
                                 opposite  to the vector  oa.  The wheel  is now balanced because  X^  is zero.
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