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CAT3525_C09.qxd  2/8/2005  10:11 AM  Page 259
                       Incineration of MSW                                                         259
                       furnace designs to optimize conditions for more complete destruction of PCDDs and PCDFs. Some
                       newer incineration facilities employ auxiliary burners utilizing fossil fuels to maintain the temper-
                       ature in the combustion zone sufficiently high at critical times, e.g., when burning wet MSW or
                       when starting-up and shutting-down operations. The U.S. EPA recently issued new guidelines for
                       MSW incinerator emissions, and optimum operational parameters to meet these emission standards
                       have been published. Degradation of PCDDs and PCDFs requires sufficient oxygen, ample turbu-
                       lence in the combustion zone to avoid quench zones, and adequate residence time of the compounds
                       in the combustion zone. About 7 to 10% oxygen or 50 to 100% excess air and a residence time of
                       at least 1s are estimated to be required for adequate destruction.
                          Early theories of PCDD formation from MSW incineration centered on the content of PVC,
                       which typically accounts for 50% of the chlorine content of the original waste; however, later stud-
                       ies found that if the temperature, oxygen, turbulence, and residence time parameters are optimized
                       for the destruction of PCDDs and its precursors, the quantities of PCDDs emitted in the flue gas are
                       independent of the PVC content of the original MSW. PCDDs are known to form during wood
                       burning, so the chlorine content of wood is apparently sufficient to combine with precursors (e.g.,
                       phenols) released in the combustion process (Choudry et al., 1982; Olie et al., 1983). Removing
                       PVC from MSW before incineration in order to reduce PCDD emissions, therefore, may be of ques-
                       tionable benefit.
                          It has also been hypothesized that PCDDs and PCDFs may be formed in the pollution control
                       devices or in the stack well beyond the combustion zone. These compounds may be produced by
                       chlorination of precursors adsorbed to the surface of fly ash particles and subsequently desorbed for
                       release into the flue gases. Since PCDDs and PCDFs condense on to fly ash particles beyond the
                       combustion zone and are tightly adsorbed, these compounds may be removed in the adsorbed form
                       by conventional gas cleaning technologies. For example, electrostatic precipitators (see below) effi-
                       ciently trap large fly ash particulates but do not consistently remove fine particles (< 2 µm in diam-
                       eter) unless sophisticated multistage plates are incorporated (Lisk, 1988). Baghouses (fabric filters;
                       see below) are also highly efficient for particulate removal from the flue gas stream. The efficiency
                       of baghouses for fly ash removal can be improved by use of a dry scrubber upstream. It is suggested
                       that scrubbers, which remove acidic constituents by introduction of alkaline (e.g., lime) slurry into
                       the flue gas, will increase agglomeration of fly ash particles, thus further improving collection effi-
                       ciency by baghouses.
                          Measurement of PCDDs during waste combustion is difficult and expensive. The emissions of
                       PCDDs from a stack can be roughly estimated by measuring the emission of carbon monoxide.
                       According to Hasselriis (1987), the generation of PCDDs is proportional to the CO concentration as

                                                     PCDDs   (CO / A) 2                          (9.10)

                       where CO is the concentration of carbon monoxide in the flue gas as percent of total gas, and A is
                       a constant, a function of the operating system. PCDD concentrations in the off-gases are expressed
                             3
                       as ng/m .
                          The emission of PCDDs increases with increasing CO emissions, both of which are regulated
                       by the amount of excess air used and the combustion temperature. From empirical evidence, sev-
                       eral quantitative relationships have been developed that are good predictors of PCDD and PCDF
                       formation (Vesilind et al., 2002).
                          For modular incinerators,

                                         PCDDs   PCDFs   2670.2 – 1.37T   100.06CO               (9.11)

                          For waterwall incinerators,

                                         PCDDs   PCDFs   4754.6 – 5.14T   103.41CO               (9.12)
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