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Guo, Boyun / Petroleum Production Engineering, A Computer-Assisted Approach  0750682701_chap05 Final Proof page 64 21.12.2006 2:02pm




               5/64  PETROLEUM PRODUCTION ENGINEERING FUNDAMENTALS
               Table 5.2 Solution Given by the Spreadsheet Program  5.5.2 Subcritical (Subsonic) Flow
                       GasDownChokePressure.xls          Mathematical modeling of subsonic flow of multiphase
                                                         fluid through choke has been controversial over decades.
               GasDownChokePressure.xls                  Fortunati (1972) was the first investigator who presented a
               Description: This spreadsheet calculates upstream pressure  model that can be used to calculate critical and subcritical
               at choke for dry gases.                   two-phase flow through chokes. Ashford (1974) also
               Instructions: (1) Update values in the Input data section; (2)
               click Solution button; (3) view results.  developed a relation for two-phase critical flow based on
                                                         the work of Ros (1960). Gould (1974) plotted the critical–
                                                         subcritical boundary defined by Ashford, showing that
               Input data
                                                         different values of the polytropic exponents yield different
                                                         boundaries. Ashford and Pierce (1975) derived an equa-
               Upstream pressure:           700 psia
                                              1
               Choke size:                  32 ⁄ 64 in.  tion to predict the critical pressure ratio. Their model
               Flowline ID:                 2 in.        assumes that the derivative of flow rate with respect to
               Gas production rate:         2,500 Mscf/d  the downstream pressure is zero at critical conditions. One
               Gas-specific gravity:        0.75 1 for air  set of equations was recommended for both critical and
               Gas-specific heat ratio (k):  1.3         subcritical flow conditions. Pilehvari (1980, 1981) also
               Upstream temperature:        110 8F       studied choke flow under subcritical conditions. Sachdeva
               Choke discharge coefficient:  0.99        (1986) extended the work of Ashford and Pierce (1975)
                                                         and proposed a relationship to predict critical pressure
               Solution                                  ratio. He also derived an expression to find the boundary
               Choke area:                  0.19625 in: 2  between critical and subcritical flow. Surbey et al. (1988,
               Critical pressure ratio:     0.5457       1989) discussed the application of multiple orifice valve
               Minimum downstream pressure  382 psia     chokes for both critical and subcritical flow conditions.
                for minimum sonic flow:                  Empirical relations were developed for gas and water sys-
               Flow rate at the minimum     3,857 Mscf/d  tems. Al-Attar and Abdul-Majeed (1988) made a compari-
                sonic flow condition:                    son of existing choke flow models. The comparison was
               Flow regime                   1           based on data from 155 well tests. They indicated that the
                (1 ¼ sonic flow;  1 ¼ subsonic flow):    best overall comparison was obtained with the Gilbert cor-
               The maximum possible         382 psia     relation, which predicted measured production rate within
                downstream pressure in sonic flow:       an average error of 6.19%. On the basis of energy equation,
               Downstream pressure given by  626 psia    Perkins (1990) derived equations that describe isentropic
                subsonic flow equation:                  flow of multiphase mixtures through chokes. Osman and
               Estimated downstream pressure:  626 psia  Dokla (1990) applied the least-square method to field data
                                                         to develop empirical correlations for gas condensate choke
                                                         flow. Gilbert-type relationships were generated. Applica-
                                                         tions of these choke flow models can be found elsewhere
               empirical choke flow models have been developed in the  (Wallis, 1969; Perry, 1973; Brown and Beggs, 1977; Brill
               past half century. They generally take the following form  and Beggs, 1978; Ikoku, 1980; Nind, 1981; Bradley, 1987;
               for sonic flow:                           Beggs, 1991; Rastion et al., 1992; Saberi, 1996).
                                                          Sachdeva’s multiphase choke flow mode is representa-
                     m
                   CR q
               p wh ¼   ,                         (5:12)  tive of most of these works and has been coded in some
                    S n                                  commercial network modeling software. This model uses
               where                                     the following equation to calculate the critical–subcritical
                                                         boundary:
                p wh ¼ upstream (wellhead) pressure, psia
                  q ¼ gross liquid rate, bbl/day            8                      9 k
                                                                                   =
                                                            <
                  R ¼ producing gas-liquid ratio, Scf/bbl   >      k  þ  (1 x 1 )V L (1 y c )  > k 1
                             1
                  S ¼ choke size, ⁄ 64 in.               y c ¼    k 1    x 1 V G1  h  i 2  ,  (5:13)
                                                            >  k  n        n (1 x 1 )V L ;
                                                                                   >
                                                            :
               and C, m, and n are empirical constants related to fluid  k 1  þ þ  n(1 x 1 )V L  þ  2  x 1 V G2
                                                                  2
                                                                     x 1 V G2
               properties. On the basis of the production data from Ten
               Section Field in California, Gilbert (1954) found the values  where
               for C, m, and n to be 10, 0.546, and 1.89, respectively.  y c ¼ critical pressure ratio
               Other values for the constants were proposed by different  k ¼ C p =C v , specific heat ratio
               researchers including Baxendell (1957), Ros (1960),  n ¼ polytropic exponent for gas
               Achong (1961), and Pilehvari (1980). A summary of these  x 1 ¼ free gas quality at upstream, mass fraction
                                                                                          3
               values is presented in Table 5.3. Poettmann and Beck  V L ¼ liquid specific volume at upstream, ft =lbm
                                                                                        3
               (1963) extended the work of Ros (1960) to develop charts  V G1 ¼ gas specific volume at upstream, ft =lbm
                                                                                          3
               for different API crude oils. Omana (1969) derived dimen-  V G2 ¼ gas specific volume at downstream, ft =lbm.
               sionless choke correlations for water-gas systems.
                                                          The polytropic exponent for gas is calculated using
                                                                 x 1 (C p   C v )
               Table 5.3 A Summary of C, m, and n Values Given by  n ¼ 1 þ  :               (5:14)
                                                              x 1 C v þ (1   x 1 )C L
                       Different Researchers
                                                         The gas-specific volume at upstream (V G1 ) can be deter-
               Correlation     C          m          n
                                                         mined using the gas law based on upstream pressure and
               Gilbert        10         0.546      1.89  temperature. The gas-specific volume at downstream (V G2 )
               Ros            17.4       0.5        2    is expressed as
               Baxendell       9.56      0.546      1.93  V G2 ¼ V G1 y c : 1               (5:15)
                                                                   k
               Achong          3.82      0.65       1.88
               Pilehvari      46.67      0.313      2.11  The critical pressure ratio y c can be solved from Eq. (5.13)
                                                         numerically.
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