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PRODUCTION MANAGEMENT APPLICATIONS  145



                       CONSTRAINTS
                                         Final       Shadow        Constraint      Allowable      Allowable
                       Name              Value       Price          R.H. Side       Increase      Decrease
                       -------------     -----   -------------    -------------   ----------     ----------
                       Bases              5000     0.583333333              5000          2000          5000
                       Financial          3000                4             3000         1E+30   2333.333333
                          cartridges
                       Technician         2000     3.508333333              2000           800          2000
                          cartridges
                       Financial tops     3000             0.65             3000         1E+30          3000
                       Technician         2000             0.78             2000         1E+30          2000
                          tops
                       Overtime              0                0               50         1E+30            50
                       Manf capacity     12000    -0.083333333             12000          7000          2000





                                         One advantage of using linear programming for production scheduling problems
                                      is that they recur. A production schedule must be established for the current
                                      month, then again for the next month, for the month after that and so on. When
                                      looking at the problem each month, the production manager will find that, although
                                      demand for the products has changed, production times, production capacities,
                                      storage space limitations and so on are roughly the same. So, the production
                                      manager is basically re-solving the same problem handled in previous months,
                                      and a general linear programming model of the production scheduling procedure
                                      may be frequently applied. Once the model has been formulated, the manager can
                                      simply supply the data – demand, capacities and so on – for the given production
                                      period and use the linear programming model repeatedly to develop the production
                                      schedule.
                                         Let us consider the case of the Bollinger Electronics Company, which produ-
                                      ces two different electronic components for a major aeroplane engine manufac-
                                      turer. The aeroplane engine manufacturer notifies the Bollinger sales office each
                                      quarter of its monthly requirements for components for each of the next three
                                      months. The monthly requirements for the components may vary considerably,
                                      depending on the type of engine the aeroplane engine manufacturer is produc-
                                      ing. The order shown in Table 4.3 has just been received for the next three-
                                      month period.
                                         After the order is processed, a demand statement is sent to the production
                                      department. The production department must then develop a three-month produc-
                                      tion plan for the components. In arriving at the desired schedule, the production
                                      manager will want to identify the following:
                                         1 Production cost.
                                         2 Inventory, or stock, holding cost.
                                         3 Change-in-production-level costs.
                                      Production cost will be the actual cost of producing the components. Inventory, or
                                      stock, holding cost will measure the cost of holding finished components in stock
                                      until they are shipped to the customer. It may be, for example, in April, that we
                                      decide to produce more than the customer needs in that month. Surplus production
                                      would then need to be stored until May or even June. Change-in-production-level
                                      costs refer to costs incurred when production levels are changed from one period to




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