Page 126 - Applied Process Design For Chemical And Petrochemical Plants Volume II
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Distillation                                          115

            which is estimated by assuming equilibrium at the bottom    The other estimates in column 5 of Table 8-10 are
            of the tower. Se is estimated from ST and SB. Note that ST   calculated in a similar manner. Note that the Cjs are
            =  S AT and SB =  AB. A trial and error solution for the   assumed to be completely absorbed for this first iter-
            number of theoretical stages is effected by using Equation   ation.
            8-217 (or 8-216 and Figure 8-58). Values of v1 for the non-   2. Inlet rate of rich oil.
            keys can be calculated by using these relationships direct-   The maximum mol fraction n-C4 in the leaving liq-
            ly with  t!he  calculated value of n. If  necessary, the entire   uid is taken as that in equilibrium with the incoming
            procedure can be repeated, using the better estimates of   gases. Thus, for n-C4,
            the component flowrates in the leaving streams that were
            estimated in the first iteration.

            Example 8-33: Absorption of Hydrocarbons with Lean Oil
                                                                        A material balance of 1-44 yields
              The gas stream shown in Table 8-10 is fed to an isother-
            mal absorber operating at 90°F and 75 psia. 90% of the n-   1,  = 0.002 Lo + (0.9) 33.6
            butane is to be removed by contact with a lean oil stream   With the absorption efficiencies assumed above,
            consisting of 98.7 mol% non-volatile oil and the light com-
            ponents shown in Column 2 of Table 8-10. Estimate the     Ln = Lo + 126.34
            composition  of  the  product  streams  and  the  required   Combining the above equations yields the estimate
            number of  theoretical stages if  an inlet rate of  1.8 times   of the minimum lean oil rate:
            the minimum is used.
            Solution:                                                  0.002 (L,, )min  + (0.9) 33.6   = 0.02617
                                                                          (Lo)min + 126.38
              1. Initial estimates of extent of absorption of non-keys.   or (Lo)min = 1,114.3 mols/hr
                  As a  rough  approximation, assume  the  fraction
                absorbed of  a given component is inversely propor-   Thus, Lo = 1.8 (1,114.3) = 2,005.7 mols/hr
                tional LO its K value (Equation 8-202). For example:   3. Effective Absorption Factor for 1144.
                n-C4, in off gas = 33.6 - (0.9) (33.6) = 3.36         The total rich oil out is estimated as
                                                                      L,  = 1,975 + 2,005.7 - 1,848.66 = 2,132.04
                C1, in off gas = 1,639 - (0.9)   (1,639.2) = 1,616.6
                                                                      The absorption factors are calculated by
                                                                      AT = 2,005.7/(.65) (1,848.66) = 1.669
                C2, in off gas 5 165.8 - (0.9) - 165.8 = 152.5
                                                                      AB = 2,132.04/(.65)  (1,975) = 1.661


                                                            Table 8-10
                                               Calculation Summaries for Example 8-33

                                                   Initial
                                                  Estimate                  Off-Gas
                                        Lean oil   Of Net                            -.
                        90°F     Feed      m      Amount    Initial   AfterFirst   Aftersecond   AfterThird   Rich oil
                         K      Gas In    (Mol.   Absorbed   Estimate   Iteration   Iteration   Iteration       out
            Component   75 psia   (mols/h)   Fraction)   (mols/hr)   (mols/h)   (mols/hr)   (mols/hr)   (mols/hr)   (mols/hr)
                                       .      ...                                                            -.   .~
             Methane    42.5    1,639.2    -       22.6     1,616.6   1,597.5   1,598.4    1,598.4              40.8
             Ethane      7.3    163.8      -       13.3     152.5     141.2     141.8       141.8               24.0
             Propane    2.2.5    94.9      -       24.67    70.23    49.84      30.76      50.76       -        44.14
             i-Butane   0.88     17.8     0.001    11.83     5.97     3.10       3.13       3.13      1.91      16.58
             n-Butane   0.63     33.6     0.002    30.24     3.36     3.36       3.36       3.36      3.83      34.07
             i-Pentane   0.28    7.9      0.004     7.9       0       2.08       2.03       2.03      7.66      13.53
             n-Pentane   0.225   15.8     0.006    15.8       0       2.51       2.44       2.44      11.49     24.85
                                 -
                                                           --
             Heavy Oil   0                0.987    -          0        0         0.          0.      1,889.83   1,889.83
                                                    0
                                          -
                                1,975.0   1.000   126.34   1,848.66   1,799.57   1,801.92   1,801.92   1,914.72   2,087.78
                          .-   ~   .-  _-                    ~                 .~      .         ..      .  .
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