Page 131 - Applied Process Design For Chemical And Petrochemical Plants Volume II
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120                      Applied Process Design for Chemical and Petrochemical Plants

           3. Calculate tray efficiency for C3H4.                    From Figure 858 at n = 18 trays theoretical, and Ai =
             Using O'Connell's correlation:                        0.001235 read EA, except that in this low region some
                                                                   values cannot be read accurately. When Ai  is consider-
             (solvent) at 104°F = 2.3 cp
                                                                   ably less than 1.0, use EA = Ai  (very little light material
             sp. gr. = 1.0                                         recovered), and when Ai is quite a bit larger than 1 .O  ,
             Mol. wt. solvent = 180                                use Eai = 1 .O  (heavy material mostly recovered).
             K = 0.07                                              Mols component absorbed/hr = (VN + 1) (Y(N + 1)i) Ei
                                                                                           = (890) (0.562) (0.001235)
                      Sp. Gr. solvent   -  - (1.0) (62.3) = 4.94                           = 0.617
             HP =
                  (Kc  H  ) (M. W.solvent)  (0.07) (180)           Mols component absorbed/mol lean oil = X,   = 0.0617/64.8
                     34
                                                                                                  = 0.00933
                 _=_= 4'9  2.13
                 HP
                  p   2.3                                          Mols of component in off gas out top of absorber:
                                                                   = 500.0 - 0.617 = 499.383 mols/hr
             Efficiency = 46.5% (From Figure 8-29)
             Use: 45%                                              Mols  component in, out top  of  absorber/mol  inlet
             Actual number trays in column = 40                    rich gas
             Theoretical trays based on 45% efficiency = (40) (.45)
                                                 = 18
           4. Using Ei = 96.5% for CgH4, read Ai from Figure 8-58.
                 Atn=18                                                0.001235 =  0.562 - Y1
                  A.= =Ai = 1.04                                                  0.562
                  Ai  = L0/J!A7~ + 1
               Vv + 1 = 890 mols/hr                                Yli = 0.5614
                  Lo = (1.04) (0.07) (890) = 64.8 mols/hr        6. Correcting values and recalculating
             Lo/Vy  + 1 = 64.8/890.0 = 0.0728
                                                                                                               .
           5.
                     ..  . -.                              .                       Inlet      L,(l+ZXiR)
                                                               Component    Y(N + 1)i   Mols/Hr   VN + 1 Ki   Eai
                                                       Eai
                                                                   H2       0.562     500.0     0.00144   0.00144
             H2        0.562    500.0     0.001235   0.00 1235    CH4       0.0235     20.9     0.001513   0.001513
            CH4        0.0235    20.9     0.00130   0.00 130      C2H2      0.1478    131.5     0.01048   0.01048
            C2H2       0.1478   131.5     0.009     0.009         co        0.258     230.0     0.00689   0.00689
            co         0.258    230.0     0.00592   0.00592       CsH4      0.00393     3.5      1.21     0.98
            C3H4       0.00393    3.5     1.04      0.965         C4H2      0.00462     4.1     9.43       1 .oo
            c4H2       0.00462    4.1     8.1       1 .ooo
                       0.99985   890.0
                                                                           Mols/Hr                    Off Gas
                                                               Component   Absorbed    Xx       Mols/Hr     Yli
                     Mols/Hr             Mols/Hr
         Component  Absorbed     Xx       Off Gas   Yli  (04       H2        0.72    0.0111     499.28     0.561
                                                                  CH4        0.031'7   0.000488   20.869   0.0232
             H2       0.617    0.00953   "499.383    0.561        C2H2       1.38    0.0213      130.12    0.1463
            CH4       0.0272   0.00042     20.8728   0.02348       co        1.383   0.0244      228.415   0.257
            C2H2      1.185    0.0183     130.315    0.14647      CsH4       3.43    0.0529       0.07     0.00008
            co        1.36     0.021      228.64     0.2565       C4H2       4.1     0.0633       0        0
            CsH4      3.37     0.052        0.13     0.00014                11.246   0.1734      878.754   0.9775
                      4.1      0.0633       0        0
            '4%      10.659    0.1645
         - .... -  ..
         *These are subtraction differences and do not infer that the results are   Typical calculations, using hydrogen:
          this accurate.
                                                                   Ai=    Lo    (l+Z%iR)=- 0'0728 (1 + 0.1645) = 0.00144
             Typical calculations: for hydrogen                        VN+I (Ki 1          59.0
             Ai  = 0.0728/59.0 = 0.001235
                                                                   Mols component absorbed/hr = (0.00144) (500) = 0.72
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