Page 209 - Applied Process Design For Chemical And Petrochemical Plants Volume II
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198                       Applied Process Design for Chemical and Petrochemical Plants

             Because  vom  (pV)lI2 =  12.5 is  less  than  the  assumed
           value of 13, the 13 will be used.                      hd,  = 0.56  - = 0.56               = 0.312 in liquid
                                                                           [ 44gLhd))l    [ 449 22.1 (0.065) ]  across restriction
           Maximum Hob Velocity at Rood Conditions
                                                                     5. Dry tray pressure drop
             Assume F,  = vo (pv)   = 20 max.
                                                                       hdt = 0.003 (17)'  (62.3/85)  (1 - (0.128)'/(0.78)'  = 1.04
                                                                           in. liquid
             Dry tray pressure drop
            =O.O03F:  (y)                                            6. Effective head
                            (l-fl2)/C;
                                                                       h,l  = 1.52 in.
                                                                       he = 1.4 in. liquid for F,  > 14, Figure 8-130
           = 0.003 (20)2 (62.3/85)  (1 - (0.128)2)/(0.78)2           7. Total wet tray pressure drop
           = 1.44 in. liquid
                                                                      h, = 1.04 + 1.4 = 2.44 in. liquid
             Effective head, he
                                                                     8. Total tower pressure drop for 45 trays:
           = 1.4 in. liquid, for F,  > 14 and h,l  = 1.5                             (2.44) (45)   83 + 83
                                                                       A P (tower) =  1728 cu. in./cu. ft. (  2  )  = 5.33 psi
             Total wet tray pressure drop, ht = 1.44 + 1.4 = 2.84 inch-
           es liquid
                                                                         An actual operating tower measured 5 psi k. It is
           Liquid Back-up OT Height in Downcomer                       satisfactory to  average the  conditions for  top and
                                                                       bottom of tower when flows do not vary significant-
           Hd = ht + (hw + h,) + A +hd                                 ly.  Otherwise, parallel determinations must be car-
           Hd = 2.84 + 1.5 + 0 + 0 (assumed, to be confirmed)          ried through for top and bottom (and even feed in
           Hd  = 4.34 in. liquid                                       some cases) conditions.
                                                                     9. Number of holes required
             The limit on Hd for flooding is St/2 = 9/2  = 4.5 in.     Hole size selected = %in.
             Therefore F,  = 20 appears to be close to minimum.        Hole spacing or pitch = Ihin.
                                                                       From Figure 8-144, Holedin.:!  plate area = 4.62
           Design Hob VelociQ                                          Area of a %win. hole = 0.0276 in.2
             Select a velocity represented by F,  factor between mini-
           mum and maximum limits.                                               Calculation Summary
                                                                  - - - -          ___                     _--
           20 > Design > 13                                          Maximum Velocity   Design Velociq    weep Point
                                                                  - - - --- -                                   _-
              Select a median value of  F,  = 17, because freedom to   F,  = 20         17               13
           operate above and below the design value is preferred in   vo top =
           this case.                                             20/(0.582)'/*  = 26.2 ft./sec.   = 17/(.582)'/*   = 13 (0.582)'12
                                                                                        = 22.3           = 17
                                                                  V,  Bot. =
           Design Basis                                           20/(0.674)1/2 = 24.4 ft./sec.   = 17/(0.674)1/2   = 13/(0.674)'/'
                                                                                        = 20.7           = 15.8
           F,  = 17                                               No. Holes required
                                                                  CFS at top = 3.23
              1. Weir Height selected = h,  = 1.0 inch            No. holes =
              2. Height of liquid over weir, how = 0.52 in.
             From Figure 8-104 at 22.1 gpm and 1,  = 1.62 ft       5.23 (144)  = 1040   i  5.23 (144)    -  3.23 (144)
              3. Submergence, hsl = (0 (h,,)  + how = (1) (1.0) + 0.52   26.2 (0.0276)   22.3 (0.0276)    17 (0.0276)
                = 1.52 in. liquid                                                       = 1223           = 1605
              4. Downcomer pressure loss. Clearance between bottom   CFS at bottom  =  5.58
                of downcomer and plate = 1-in. max. Underflow area   No. holes =
                = (9.5 in.)  (1 in.)/144 = 0.065 ft2. Because this is less
                than the downflow area (of 0.334 ft2), it must be used   5.58 (144)   1195   -   5.58 (144)   h   5.58 (144)
                for pressure drop determination. No inlet weir used   24.4 (0.0276)      20.7 (0.0276)    13.8 (0.0276)
                on this design.                                                         = 1410           = 1845
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