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208                       Applied Process Design for Chemical and Petrochemical Plants

             and has developed an approximation procedure suitable      R\w = ratio, valve weight with legs/valve  weight without
           for  estimating designs. This  procedure then  can  be  con-     legs, dimensionless, Table 8-22.
           firmed by the respective manufacturers’ examining for the    C&   = eddy loss coefficient, dimensionless, Table 8-22
            unique application of  their valve  trays. Note  that Klein’s   K, = loss coefficient, valves closed (sec)2 (in.)/ft2, see
            [201] references to the manufacturers design manuals are        Table 8-23
            somewhat earlier versions, but are not anticipated to signiE   v,  = v,   = vapor velocity through tray active bubbling
                                                                            area, ft/sec
           icantly change the estimating value by the design engineer.   F,   = tray factor based on active bubbling area
           Klein’s design method summary follows (by permission)  :        = v,   = Vh G., (ft/sec) (m)
                                                                        vm = valve metal density, lb/ft3, Table 8-24
           Dry  Tray Pressure Drop                                       pv = vapor density, lb/ft3
                                                                         g = acceleration of gravity, 32 ft/ (sec-sec)
              For an operating tray the pressure drop profile is shown   vh  = vapor velocity through valve holes, ft/sec
            in Figure 8-148 [201]. The valves are “closed at low hole    p = tray aeration factor, dimensionless
           vapor velocities, although, due to the design of the valves   AP  = tray pressure drop, in. liquid
            (see Figures 8-72 and  &74), the  metal  tabs  keep some    pvm = valve metal density,
            styles of valves open sufficiently to allow some vapor and     = tray deck thickness, in.
            some liquid through, even at low flow rates.                 $ = relative froth density, dimensionless
              In the Figure g148 point “A” is where the valves on the
                                                                    Note: In Table 8-22 for Rw,  the flat orifice refers to a rec-
            tray are still “closed but are just beginning to open. The   tangular design valve  and the venturi refers to a circular
            pressure drop increases as the velocity increases from “0”   style valve.
            to point “A.”                                           The pressure drop remains essentially constant as long
              The vapor hole velocity at “A” is  [201]:
                                                                  as the liquid flow on tray remains steady during the peri-
                                                                  od point A to point B on the diagram (the open balance
                                                                  point) [201]. At point B all valves are completely open off
                                                                  their seats, but are on the verge  of  closing and may  be
           where  vpt, A = vapor velocity through holes, closed balance   oscillating from open to closed. At point B the vapor veloc-
                       point, ft/sec                              ity through the holes, opened balance point is:
                   T\. = metal thickness of valve, in.
                                                                                                                -
                                                                  \7pt,B =JTVRXJW(CW/KO) (Pvm/Pv),ft/sec      (8 312)
                                                                              E                               (8- 313)
                         r                                        Vpt, A /vpt, B  = t  c

                                                                  where  K, = loss coefficient, valves opened, (sec)2 (in.)/ft2,
                      7.0                                                    Table 8-23
                                                                       vps B = vapor velocity through holes, open balance point,
                                                                             ft/sec

                                                                    Values of qW, and C, are given in Table 8-22 and pm
                                                                  in Table 8-24. The closed and open loss coefficients for the
                                                                  dry tray pressure drop are given in Table 8-23.

                                                                                      Table 8-22
                   >                                                Coefficients for the Closed and Open Balance Point
                      2.0
                                                                           Equations: Equations 8-311 and 8-312
                                                                                          ~    ~    ~~~~
                      1.0                                                             Flat orifice,     Venturi orifice,
                                                                    Valve type           Rvw                 Rvw
                      0.0                                             3 legs             1.23                1.29
                                                                      4 legs             1.34                1.45
                                                                  Caged (no legs)        1 .oo               1 .oo
                                                                          ~                      ~
            Figure 8-148.  Typical  operating valve  tray  pressure drop  profile.   (Note: Obtained from measurements on valves)
            Valves start to open at A, the closed balance point. Used by permis-   & = 1.3 for flat and venturi valves
            sion, Klein,  G.  F.  Chem. Eng.  V.  89,  No.  9 (1982) p.  81;  all  rights   Used by permission, Ch. Eng. Klein, G., May 3 (1982), p. 81; all rights
            reserved.                                             reserved.
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