Page 371 - Applied Process Design For Chemical And Petrochemical Plants Volume II
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360                       Applied Process Design for Chemical and Petrochemical Plants

           Average liquid rate = (695) (1.553) = 1,080 lb/hr     Correcting Height of  Transfer Unit for Inert Gases in System
           Outlet liquid rate = (724) (1.553) = 1,124 Ib/hr
                      1080 (                                      Diffusivity : D,  = 0.0069  T3I2   MA + ~/MB
            L [ pG)o"                                                                 WA 113  + vB1/3 12
                     =-    - =0.0744
            G  PL     1047  62.3
            Because :                                            T (for 90°F) = 90 + 460 = 53O"R at liquid inlet

                                                                 T (for 90 + 72") = 162 + 460 = 622"R max. at liquid outlet

                                                                 MA = 17 for NH3
           where Vg = superficial gas velocity, ft/sec           MB = 29 for air

           Solve for Vp' at abscissa = 0.0744
                                                                 P = 164.7/14.7 = 11.2 atm
             Read Figure 9-21D at flooding, ordinate = 0.150
                                                                 VA = 26.7 for NH3 from Table 9-44 (molecular volume) Note:
                                                                 The value of VA is from Ref. 63. Molecular volume values vary
             2   (0.130) (32.2) (62.3)  = 7.83                   between references.
           vg =
                (0.324) (0.949) (1) (125)
                                                                 VB = 29.9 for air
           Vg = 2.8 ft/sec flooding velocity
                                                                   Diffusion coefficient of NH3 through air:
           Read Figure 921D at upper loading, ordinate = 0.084

           Vg = 2.1 ft/sec  upper loading velocity                D,  = 0.0069   (550)~/~         = 0.065 ft2 / hr
                                                                            11.2 [(26.7)'13 + (29.9)'"f
             Base diameter on 50% of flooding
                                                                   Diffusion coefficient of NH3 through 3:l  H2 - N2 mix-
           Operating velocity = 0.5 (2.8) = 1.4 ft/sec           ture gas:
                                                                 MA = 17 for NH3
            Gas flow rate =   (1047)   = 0.896ft3/sec
                        (0.324) (3600)
                                                                 MB = 11.2 for inert gas mixtures, less NH3
            Required tower cross-sectional area at 50% of  flooding:
                                                                 VA = 26.7 for NH3

                                                                 VB = (0.75) (14.3) + (0.25) (31.2) = 18.5 for H2 - N2 mixture
            Tower dia. = ,/-     = 0.902 ft = 10.8 in.
                                                                   Diffusion  of  ammonia  through  hydrogen-nitrogen
                                                                 inert gas:
             If  a  standard  10-in. pipe  is  used  (10.02-in. I.D.)  the
           superficial velocity = 0.896/0.546 ft2 = 1.64 ft/sec.
                                                                             (550)~~~
                                                                  D,  = 0.0069
           % of flooding = 1.64 (100)/2.8 = 38.6%                           11.2 [(26.7)'13 + (18.5)1/3f

           % of upper loading = 1.64 (100)/2.1 = 78.3%            D, = 0.096 ft2 / hr

             Pressure  drop  is  approximately  0.5  in./ft  packing   For an ammonia-air system using mass rates in the tower
           height, Figure 9-21D.                                 the same as the H2 - N2 system: G'  = 1047/0.546 = 1920
             This  should  be  an  acceptable  operating  condition,   lb/hr  (ft2) and L' = 1080/0.546 = 1980 lb/hr  (ft2)
           therefore,  use tower diameter  of  10-in. nominal  Sch. 40   From Figure 9-73 Extrapolated HOG = 0.95 (this should
           pipe. This pipe is satisfactory for 150 psig operating pres-   be maximum to expect)
           sure (see Figures 9-7411 and B) .                       Then substituting, for ammonia-air mixture:
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