Page 65 - Applied Process Design For Chemical And Petrochemical Plants Volume II
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54                        Applied Process Design for Chemical and Petrochemical Plants

                                                                                   a = relative volatility
                                                                                   01 = time for filling distillate receiver, hr
                                                                                   02 = time for refluxed distillation, hr

                                                                 Example 8-16: Binary Batch Differential Distillation

                                                                   Dimethyl ether  is  to  be  separated from methanol. A
                                                                 batch type operation is to be tried to see if an existing coil-
                                                                 in-tank can be used. The pressure of  the system will be
                                                                 about 55 psia. How many total mols will remain in the bot-
                                                                 toms when  the bottoms liquid composition contains 0.5
                                                                 mol percent dimethyl ether? What is the composition of
                                                                 the total overhead collected?


                                                                                 Initialcharge  At104"F
                                                                                               Vap.
                                                                                        Mol    Press.
           Figure 8-38A.  Graphical integration for boil-up rate of batch distil-
           lation for Example 8-15. Used by permission,  Treybal, R. E., Chem.   -   Mols  Fraction   Psis  K= p/x  J*  = &
           Eng. Oct. 5 (1970), p. 95.                            Dimethyl ether   61   0.427   125.0   2.27    0.97
                                                                 Methanol       S2m              5.1   0.093   0.05
                                                                                143    1.000                 z = 1.02
           where A, B, C, E, H, J, K = constants developed in article [ 1291
                              b = y-intercept of operating line   Initial boiling point of mixture = 104°F.
                              c = constant
                             D = distillate, lb-moles
                              F = charge to batch distillation, lb-moles
                             G = vapor boilup rate, lbmoles/hr
                              k = value of x at intersection of operat-
                                 ing line and equilibrium curve     BTo  = 143 mols
                              L = liquid reflux rate, lb-moles/hr    x0 = 0.427
                             N = number of ideal plates in column    XI  = 0.005
                           Nmin = minimum value of N                  a = 123/5.1 = 24.5
                             W = residue, lb-moles
                              x = mole fraction more volatile compo-   In-=- BT1   ln  (1  - 0.427) (0.005)   (1 - 0.427)
                                 nent in liquid                     143  24.5 - 1   (1 - .005) (.427)   + In  (1 - 0.005)
                             XD = mole fraction more volatile compo-
                                                                                          0.573
                                                                                 .00286
                                 nent in final distillate               = 0.0426 In -
                                                                                       +ln-
                             xf = mole fraction more volatile compo-              .423    0.995
                                 nent in feed
                             xp = mole fraction more volatile compo-    = 0.0426 In 148.5 - In 1.73
                                 nent in liquid leaving column at any   = 0.0426 (In 1.485 + In 100) - In 1.73
                                 time                                   = - 0.0426 (0.395 + 4.605) - 0.548
                             x, = mole fraction more volatile compo-
                                 nent in kettle at any time       In - 0.761
                                                                         -
                                                                    BT1
                             xsi = value of x, when distillate receiver is   143  =
                                 first filled
                                                                    143
                             xw = mole fraction more volatile compo-   In - 0.761
                                                                        =
                                 nent in final residue              BT1
                             XI  = mole fraction more volatile compo-
                                 nent in distillate at any time      = 143/2.14 = 67 mols remaining in bottom when dimethyl
                              y  = mole fraction more volatile compo-   ether is 0.5 mol %.
                                 nent in vapor
                              y,  = mole fraction more volatile compo-   Total vapor collected overhead = 143 - 67 = 76 mols
                                 nent in vapor entering column at
                                 any time                         Mols dimethyl ether in bottoms = 0.005  (67) = 0.335
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