Page 70 - Applied Process Design For Chemical And Petrochemical Plants Volume II
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Distillation                                           59


             for 300 mm Hg total pressure system, reading the inter-   Then, the distillate:
             section point for benzene and steam at 46”C, gives 220
             mm Hg for benzene and (300 - 220) or 80 mm Hg. Then
             the mol ratio of benzene to water vapor 220/80 = 2.75; or
             2.75 parts of benzene to 1 part of water.
               When the composition of the compounds in the still or   Operation of the open still with only a steam injection
             bottoms changes significantly as the batch distillation pro-   sparger to bring steam below the liquid level in the still
             gresses, an unsteady state condition will exist as for differ-   may not be totally efficient as for the same condition oper-
             ential distillation (see discussion of this subject later).   ating the unit with internal trays as  a stripping column.
               When nonvolatile material in the bottoms is significant,   This should be examined for each situation, as the instal-
             and no liquid water exists there-that   is, ps is below satu-   lation of trays can be expensive, particularly  if they do not
             ration of the steam pressure at the still temperature-then   aid significantly in achieving the desired separation. Gen-
             the Raoult’s Law steam efficiency is [ 1271 : Values of E are   erally, when no liquid water is present, the best operations
             found to range from 60% to 70% for many organics, but   of  an open still (with condenser) may be at the highest
             values of 90% to 95% are reported [127] for good sparger   working temperature suitable for the effects on the fluids
             design for steam injection, and molecular weight of organ-   (Le., no polymer formation, no breakdown, etc.)  . Often,
             ics < 100, and 50% for many lubricating oils.         direct steam injection can be reduced for any operation by
                                                                   careful heating of the still by  an internal reboiler coil, or
                                                                   possibly a steam jacket. The heat sensitivity of  the com-
                                                                   pounds involved must be recognized.

                                                                   Steam Distillation-Continuous  Flash, Multicomponent
             where E = vaporization efficiency of steam distillation   or Binary
                                                                     This system requires direct steam injection into the still
               Note that for this discussion now, pirn, just above and in
             equations to follow, refers to the pure component vapor   with the liquid, all the steam leaves overhead with the boiled-
             pressure  of  the immiscible liquid being distilled  [127].   up vapors (no internal condensation) in a steady-state oper-
                                                                   ation, and system at its dew point. Steam is assumed immis-
             When steam is added to the still [127]:
                                                                   cible with the organics. Steam distillation is usually applied
                                                                   in systems of high boiling organics, or heat sensitive materi-
                                                         (8 - 1 10)   als which require separation at vacuum conditions.


             and, for a constant distillation temperature, pim is  con-                                        (8- 115)
             stant. Then for constant pressure:
                                                                   b is more volatile reference component
                                                                   i * s  = components, i, are not to include steam, s
                                                                    M, = total mols steam required
                                                                    bo total mols hydrocarbons at start (not including the
                                                                       =
             As the organic or volatile material is reduced due to the   steam)
             batch  distillation,  the  steam  pressure  rises  during  the   = mols liquid in bottoms of still at time, T
             progress of  the operation due to  the loss of  the volatile   Bi,  = mols of component, i, at start
             material, and the decrease of pirn. When the volatile mate-   cq = relative volatility of more volatile to each of other
             rial is stripped down to a low residual concentration, then   components
             ps  approaches  the  total  system  pressure,  x.  When  the   Pb = vapor pressure of reference more volatile component, b
             steam saturation pressure and temperature is greater than   n = total system pressure, absolute
             IC, no steam condensation will occur during the operation.   Bb = mols of component, b, used as reference for vohtibty,
                                                                         after a given time of distillation
               When the non-volatile concentration is low to insignifi-   Bo = mols of component, b, used as reference for volatility, at
             cant in the still feed, then No is small relative to Ni,.  Then   start of distillation
             pim is considered constant [127]:
                                                                   Example 8-18 Multicomponent Steam Flash
             Pim  = E Pim                                (8 - 11 2)
                                                                     A mixture of bottoms material of composition Bi,  below
                                                                   has accumulated in the run-down tank. It is necessary to
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