Page 72 - Applied Process Design For Chemical And Petrochemical Plants Volume II
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Distillation                                           61

             dilution of the system with water in the lower portion. Of   the total pressure. Use steam at 212°F and atmospheric
             course, where steam is acceptable, it replaces the cost of a   pressure.
             reboiler and any cleaning associated with this equipment.
             For most columns, quite a few trays can be purchased to   1. This is to be done by a continuous flash process.
             offset this cost.                                        2. All the feed is to be flashed.
               When one of the components of the binary is water, and   3. Steam does the heating.
             steam is used, the following equation is used for the oper-   4. Some steam condenses.
             ating stripping line (there is no rectifylng section):   5. Water is immiscible with the materials.
               For component not including water:
                                                                     Feed:

                                                                       Benzene:  33.33 + mols
             Slope of operating line (L/V),  = B/S                     Toluene:  33.33 + mols
                                                                       Xylene:    33.33 + mols
             Operating line intersects the x-axis at %B.                         100.00 mols feed

             The stepoff of trays starts at X~B on the x-axis, y = 0.   Because water will be present in liquid phase, it will only
                                                                   exert its vapor pressure. Temperature of flash = 80°C.
               Open  steam  is  used  for  stripping  of  dissolved  or
             absorbed  gases from  an  absorption  oil, with  all  of  the
             steam going overhead, and the stripped oil leaving at the
             bottom. This absorption coefficient of the oil for the com-   where  N2 = mols steam in vapor only
             ponent  must  be  known to  construct  the  equilibrium      P,  = vapor pressure of steam
             curve. The operating curve is  constructed from several     L0i  = mols of each component at start
             point material balances around the desired component,        Pi  = vapor pressure of each component at temperature
             omitting the oil as long as its volatility is very low. The trays   Mols at start   Pi       Lei/
             can be stepped off from a plot of y vs. x as in other binary   Component   LOi   at 80°C, mm Hg  --
                                                                                                           Pi
                                                                                                                Mol
                                                                                                                   Wt
             distillations, again using only the stripping section.
                                                                     Benzene      33.33         760       0.043   78
                                                                     Toluene      33.33         280       0.1190   92
             Example 8-19: Continuous Steam Flash Separation         Xylene       33.33         120       0.277   106
             Process: Separation  of Non-Volatile Component from                                          0.4397
             organics
                                                                   P,  at 80°C (176°F) = 6.868 Ib/sq in. abs (from steam tables)
               It is desired to separate a non-volatile material from an
             equimolal  mixture  of  benzene,  toluene,  and  xylene  at
             80°C. Vapor pressure data for these compounds are shown              =% (6.868)- 354mm Hgabs
                                                                                    14.7
             in  several  physical  property  sources.  The  following
             approximate values for the specific heats and latent heats   N2 = P, z LOi/Pi
             of vaporization may be used:                             = 354 (0.4397) = 155.7 mols steam in vapor per 100 mols of
                                                                        feed (volatile) material
             Benzene: cp = 0.419 cal/gm-"C
                    AHv = 97.47 cal/gm                             Steam required to heatfeed to 80°C:

             Toluene: cp == 0.44 cal/gm-"C                         Benzene: Sensible heat
                    AH,  = 86.33 cal/gm                              (78) (33.33) [ (0.419 cal/gm-"C)  (1.8)] (80"-20")
                                                                                                        = 11 7,800 Btu
             Xylene: cp = 0.40 cal/gm-"C
                   AH,  = 82.87 cal/gm                               Latent heat
                                                                     (78) (33.33) (97.46 x  1.8)        = 434,000
               If  the  mixture  is  separated  by  a  continuous  flash   Toluene: Sensible heat
             process and the components are considered insoluble in
             water (check references) and the feed enters at the flash   (92) (33.33) [0.44 x  1.81 (80"-20")   = 145,600
             chamber at 20°C, calculate the mols of steam condensed,   Latent heat
             the total mols steam required per 100 mols of feed, and   (92) (33.33) (86.53 x  1.8)      = 477,000
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