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Transmissions and driveline     CHAPTER 5.1


             Instruments
                                                                                                 D/4 S/W
             ABS                                                                                 (Test S/W)
                                                                                               sportmode S/W
            Engine management                             Automatic
                system                                   transmission                         pattern selection S/W
                                                         control unit


               Line           Shift   Shift   Shift              Reduction  2-4 brake  2-4 brake  Fluid
                      Lock-up                          Low clutch
              pressure       solenoid  solenoid  solenoid         timing   timing  duty     temperature
                     solenoid                        timing solenoid
              solenoid         A       B       C                 solenoid  solenoid  solenoid  sensor
                                                                                          Inhibitor switch
                                                         Control valve
                                                                                                        Select
                                                                                                         lever
                          Turbine sensor              Secondary shaft sensor
                                                                                Vehicle speed sensor

                        Torque converter  Input shaft  planetary,  Output gear  Reduction gear  train  Parking gear  Drive shaft
                                              Clutch,
               Engine          Oil pump    4 speed gear train     Idler gear          Final gear and  differential  Tyre
                                               brake,
                                               gear,
                                               etc.

                                                      Transmission assembly

           Fig. 5.1-24 Control block diagram (courtesy of Jatco).



           open, relative to that closed, gives a mean pressure level  efficiency, since the power absorbed by the pump is di-
           established between a minimum drain pressure and   rectly proportional to pressure, as well as speed. It is thus
           a maximum supply pressure. The open/close timing is  kept as low as possible, but sufficient for the clutches to
           obtained directly from a pulse width modulated (PWM)  grip with a suitable margin for safety. Fig. 5.1-25 shows
           output from the ATCU. This transmission uses five on/  the type of scheduling of system pressure with acceler-
           off solenoids and four modulated solenoids that are used  ator pedal position. This control can be considered typ-
           to control the hydraulic system line pressure and some  ical, but the mean level is changed with a number of
           individual clutch pressures.                       conditions, such as starting from rest; or for acceleration
             The hydraulic system is supplied from a fixed capacity  then a higher mean level is set. If steady cruise conditions
           positive displacement pump. The pump outlet pressure  are detected by low-accelerator pedal movements, then
           in all ATs can have a significant effect on system  a cruise schedule will be adopted that reduces these
                                                              levels in a process called ‘cut-back’ as shown. Reduced
                                                              levels are also adopted during a gearshift operation to
                         Basic line pressure                  allow some controlled slip to take place across the
                         characteristics                      clutches during the transition, and hence give a good shift
                                                              quality. Also, during gearshifts the ATCU requests the
                                                              engine management system for a short period of reduced
                                                              engine torque via the CAN link. There are also occasions
                                 During driving
                                (After ‘cutback’)             when higher pressures can be selected when the driver
                      Line pressure                           shift at relatively high speeds. It should also be re-
                                                              indicates a need for engine braking by selecting a down-
                                                              membered that the hydraulic system provides a cooling
                                                              function by removing heat from high-temperature re-
                                                              gions, as well as lubrication, and the actuation functions
                                                              described here.
                        0         1/2         1                 Torque converter lock-up is also controlled by the
                             Throttle opening angle
                                                              ATCU. This locks the torque converter impeller to
           Fig. 5.1-25 Line pressure control strategy (courtesy of Jatco).  the turbine in regions of high-speed ratio. Again, there is


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