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19/20  Nickel batteries
               Table 19.5 Nickel-hydrogen  cell electrochemistry
               Operation mode           Electrochemistr?,

               Normal
                                                      Charge
                 Nickel electrode       Ni(OH)2 + OH-  W NiOOH + H2O + e-
                                                     Discharge
                                                 Charge
                                                        aH2
                 Hydrogen               H20 + e-  e + OH-
                                                Discharge
                                                Charge
                 Net reaction           Ni(0H)z  ___\ NiOOH + 4H2
                                               Discharge
               Overcharge
                 Nickel electrode        20H-  --f  $02 + H2O + 2e-
                 Hydrogen electrode     2 HzO + 2e-  .+ H2 + 20H-
                 Net reaction           H2 + a02 .+ H2O + HEAT
               Overdischarge (cell reversal)
                 Nickel electrode        H20 + e-  .+ $Hz +OH-
                 Hydrogen electrode      OH-  + bH2  .+ H2O + e-



                  &;ressure      vessel         Gas screen   wick. Hence,  electrolyte which leaves the  stack  dur-
                                                            ing cycling will be wicked back. The nickel electrode
                            Wall wick           (not shown)   consists of a sintered nickel powder plaque containing
                                                            a  nickel  screen  substrate, which is  electrochemically
                                                Hydrogen    impregnated with nickel hydroxide active material by
                                                electrode   the Pickett process. The gas screens are polypropylene.
                                                Separator   The electrolyte is a 31% aqueous solution of potassium
                                                Nickel      hydroxide.
                                   stack        electrode
                          Hydrogen gas                      19.3 Nickel-zinc secondary batteries
                                                            These batteries are not yet available in a sealed form.
               Figure 19.22 Air  Force/Hughes  individual  pressure  vessel   This type of  battery comprises a positive nickel elec-
               nickel-hydrogen  cells
                                                            trode of the sintered or pasted type similar to that used
                                                            in the nickel-cadmium  battery.
               configuration electrodes of different types directly face   The  zinc  electrode  is  usually  prepared  from  pow-
               each  other.  The  stack  is  packaged  in  a  cylindrical   dered  zinc  oxide,  often  mixed  with  a  Teflon binder,
               pressure  vessel,  with  hemispherical  end  caps.  The   and pressed  on to  an  expanded  silver grid. The  zinc
               vessel  is  made  of  Inconel  718.  It  is  lined  with   electrode  is  made  somewhat  oversized  compared  to
               a  zirconium  oxide  wall  wick.  The  components  are   the nickel electrode and is contoured to minimize zinc
               shaped in a ‘pineapple’ slice pattern and the electrodes   anode shape changes during cycling of the cell. Typical
                                                            separator materials are  fibrous sausage skin  or cello-
                are connected in parallel.                  phane and Perlon wrapping.
                 If a high bubble pressure separator, such as asbestos,   Potassium hydroxide solutions between 30 and 40%
               is used  the  oxygen  generated  at the  nickel  electrode   by  weight are the usual electrolytes for the cell. Cell
               on  charge  is  directed  to  the  hydrogen  electrode  of   constructions, prismatic  and flat, are  similar to  those
                the  next  unit  cell,  where  it  recombines  chemically   used for nickel-cadmium  cells.
                with hydrogen  to  form  water. If  a low  bubble  pres-   The nickel-zinc  battery has had a checkered history
                sure  separator,  such  as  ZircarTM (ceramic fabric),  is   since its inception in  1887. This battery development
               used, the  oxygen can pass  through the  separator and   has been plagued by poor cyclic life and is now being
                recombine on the hydrogen electrode of the same unit   surpassed in performance by new battery systems.
                cell. This reaction is  quite exothermic and care must   The basic cell reaction is:
                be  taken  to  limit  damage  to  the  hydrogen  electrode   2NiOOH + Zn + H20 + Ni(OH)2 + Zn(0H)z   (19.21)
                surface due to the heat of recombination. The separa-
               tors  extend beyond the electrodes to contact the  wall   6-7  M potassium hydroxide is used as electrolyte.
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